Manoj Pandharinath Kale
Process Leader
Summary
Experienced quality professional with strong technical knowledge and managerial aptitude seeking a challenging position to contribute to organizational success. People-oriented approach and eagerness for professional growth based on performance.
Overview
12
12
years of professional experience
3
3
Languages
Work History
Process Leader
Kalyani Maxion Wheels Pt. Ltd.
05.2018 - Current
- Daily attending shift handover meeting with earlier supervisor, read the logbook and production report.
- Meeting with shop technicians, allotment of work, training to new casual.
- walk over all line ensure smooth functioning of line.
- checking the position of WIP materials
- Update daily production board ,hourly production and Quality Monitoring boards.
- Ensure 5s Activities.
- Ensure out-put and quality of all station monitor and clearing of non confirmance.
- Issue of material from stores.
- Implementation Of continuous Improvement projects and ensure process Parameter.
- Safety health checkup and ensure safety measures are n place.
- Ensure consumable cost per component.
- Reporting to superiors like daily report, shift report, machine check lists, 5s check lists, CLITA and LPA.
- Attending shift change meeting and sharing pending issues.
Diploma Trainee Engineer
Sigma Electric Mfg. Pt. Ltd.
01.2015 - 11.2015
- Operating zinc die casting machine and maintaining the equipment.
- achieving daily production targets as per requirement.
- Ensuring proper die preparation.
- Controlling the casting Process.
- Troubleshooting.
- Controlling Casting Parameter and Monitoring Casting Quality.
- Adhering to Safety protocols.
Technician Trainee
John Deere India Pvt. Ltd.
07.2013 - 07.2015
- To attend the daily FPY meeting for analyzing & solving the defects occurring during assembly Process.
- Attending vehicle performance testing problems & taking decision as per acceptance criteria.
- Interaction with other departments like stores, Production line, testing.
- Attending customer complaints (Vehicle) daily.
- Team handling & situation handling in Audit Area.
- Data collection from final inspection for defects analysis.
- Identify & Eliminate NVA activities & reduce wastage.
- Daily contribution on FPY, PDI & Audit issues.
- PDI : Action to reduce vehicle audit demerit & improve linearity.
- Final Product Audit : Process set up- Updating of check sheets, Average demerit point Analysis, corrective actions for assembly errors Data update.
- FPY Monitoring: Data base updating, daily monitoring involving the cross functional team For Resolution of problems, conducting the meeting on weekly basis.
- Vehicle Process Audit : process audits of varies station on assembly line, check sheet preparation Updating Information the issues to various agencies.
- Verification : Checking the final inspection of tractor as per audit check sheet.
- Master Audit :- Data updating, master audit reports & Weekly Report.
- Customer complaint : working on ECDC ( Europe commercial dealer center ) customer complaint, and find corrective actions for those customer issues.
- Software Exposure :- Knowledge of MS-Office/MS-Excel & Microsoft Outlook.
- SAP:-System Applicable Program.
- Achievements:- Reduce cycle time for quality audit like vehicle audit, Quality points, PDI & Yard audit.
- Sustaining zero process first pass yield quality complaint for Assembly contribution.
- Successfully launch new models on production line.
- Reduce rejection cost of Assembly line.
- Daily inspection & finding the main cause of breakdown & rework the vehicle.
- Special Training achieved:- 7 QC Tool, NFFP, 5 ‘S' studies, TPM, SAP (Quality Management).
Education
Bachelor of Science - Industrial Science
YCMOU Nashik
Sangamner, India 04.2001 - 2013.01
Mechanical Engineering - Mechanical Engineering
MSBTE
Loni, India 04.2001 -
HSC - Science
Pune University
Ahmednagar, India 04.2001 - 2010.01
SSC - Marathi
Pune University
Sangamner, India 04.2001 - 2008.01
Skills
- Solution-oriented thinking
- Efficient learner
- Innovation and creativity
- CNC equipment operation
- Skilled in robot control systems
- Lean production methods
- Analytical problem-solving tools
- Root cause identification
Accomplishments
- Reduce cycle time for quality audit like vehicle audit, Quality points, PDI & Yard audit.
- Sustaining zero process first pass yield quality complaint for Assembly contribution.
- Successfully launch new models on production line.
- Reduce rejection cost of Assembly line.
- Daily inspection & finding the main cause of breakdown & rework the vehicle.
Additional Information
- Robot safety: innovation in robot programme, adding one condition in main programme for operator safety.
- Tool Modification: thickness variation Problem so modity in Fixture.
- Mig welding Light ray Safety: welding light affected to operator so provide sheets and glass.
- Robot gripper Modification: modify gripper for loading disc and rim at a time. (cycle time reduce )
- Modify tool post of Vtl: this project mainly focuse on reducing change over time , so directly effect on productivity and efficiency.
Activities
- PDI: Action to reduce vehicle audit demerit & improve linearity.
- Final Product Audit: Process set up- Updating of check sheets, Average demerit point Analysis, corrective actions for assembly errors Data update.
- FPY Monitoring: Data base updating, daily monitoring involving the cross functional team for Resolution of problems, conducting the meeting on weekly basis.
- Vehicle Process Audit: process audits of varies station on assembly line, check sheet preparation Updating Information the issues to various agencies.
- Verification: Checking the final inspection of tractor as per audit check sheet.
- Master Audit: Data updating, master audit reports & Weekly Report.
- Customer complaint: working on ECDC (Europe commercial dealer center) customer complaint, and find corrective actions for those customer issues.
Special Training
- 7 QC Tool
- NFFP
- 5 ‘S' studies
- TPM
- SAP (Quality Management)
- FMEA
- NWT
Disclaimer
I am sure that the synthesis of my technical knowledge managerial aptitude with people Orientation makes me suitable for required position & would help me play vital role in Growth of the organization. I hereby declare that the above information is true to the best of my knowledge and belief.
Timeline
Process Leader
Kalyani Maxion Wheels Pt. Ltd.
05.2018 - Current
Diploma Trainee Engineer
Sigma Electric Mfg. Pt. Ltd.
01.2015 - 11.2015
Technician Trainee
John Deere India Pvt. Ltd.
07.2013 - 07.2015
Bachelor of Science - Industrial Science
YCMOU Nashik
04.2001 - 2013.01
Mechanical Engineering - Mechanical Engineering
MSBTE
04.2001 -
HSC - Science
Pune University
04.2001 - 2010.01
SSC - Marathi
Pune University
04.2001 - 2008.01
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