Summary
Overview
Work History
Education
Skills
Languages
Timeline
Generic

Manoj Yadav

Behror

Summary

Accomplished Senior Mechanical Maintenance Engineer with a proven track record at Ramco Industries, enhancing equipment reliability and reducing downtime through expert troubleshooting and predictive maintenance. Skilled in both technical and soft skills, including machine alignment and effective communication, I spearheaded continuous improvement initiatives, achieving significant productivity gains.

Overview

17
17
years of professional experience

Work History

Senior Mechanical Maintenance Engineer

Ramco Industries
03.2015 - Current
  • Enhanced equipment reliability by implementing preventive and predictive maintenance programs.
  • Regularly evaluated emerging technologies in the maintenance engineering field, staying current with industry trends and incorporating innovative solutions into facility operations.
  • Oversaw contractor management during plant shutdowns, ensuring work was completed on time and within budget constraints.
  • Optimized resource allocation through effective scheduling of maintenance activities according to priority levels and available manpower.
  • Reduced downtime for critical machinery by troubleshooting and repairing mechanical issues swiftly.
  • Provided mentorship and training to Maintenance team members, developing their skills in mechanical maintenance engineering concepts.
  • Implemented continuous improvement strategies for enhancing overall plant performance, including Kaizen techniques and why-why analysis.
  • Developed comprehensive work instructions for complex repairs, enabling other technicians to perform tasks accurately and safely.
  • Spearheaded energy-saving initiatives by installing energy-efficient systems and promoting best practices among staff members.
  • Coordinated with cross-functional teams to identify opportunities for process improvements that resulted in increased productivity levels at reduced operating costs within the facility.
  • Managed spare parts inventory, optimizing stock levels for efficient maintenance operations.
  • Led a team of technicians, ensuring timely execution of maintenance tasks and adherence to safety protocols.
  • Improved asset availability through the development of condition-based monitoring programs for key equipment components.
  • Performed root cause analysis on recurring equipment failures, identifying areas for improvement and implementing corrective actions.
  • Conducted regular audits on maintenance activities, maintaining compliance with regulatory requirements and company standards.
  • Completed partial or full dismantling of equipment to quickly repair or replace defective components and restore functionality.
  • Developed preventive maintenance schedules to minimize downtime and optimize performance.
  • Documented maintenance activities and confirmed compliance with relevant regulations.
  • Visually inspected and tested machinery and equipment, performing routine preventive maintenance.
  • Performed troubleshooting and repair for complex mechanical equipment.
  • Investigated and corrected mechanical problems with machinery.
  • Cleaned and lubricated parts to keep equipment operating at peak performance.

Maintenance Engineer

HNGIL
06.2010 - 03.2015

Erection & Commissioning of LNG based Power Generator.

Installation of Auto inspection machine in Bottling line.

Commissioning of 3 Ton EOT crane.

Boosing Electrode Fixing in Running furnance [Glass]

Maintenance Engineer

JNS Instruments Ltd.
06.2008 - 05.2010
  • Reduced downtime through efficient troubleshooting and root cause analysis of equipment failures.
  • Reviewed technical documentation to complete equipment maintenance and repair.
  • Performed troubleshooting and repair for complex equipment.
  • Repairing of jigs & fixture
  • Scheduled /Preventive & Breakdown Maintenance of Utility equipments, Molding Machine ,Press machine.

Service Engineer

Svam Power Plants Pvt. Ltd
08.2007 - 05.2008
  • Installation Of DG sets
  • Preventive & Scheduled Maintenance.
  • Break Down Maintenance.
  • Trouble shooting.
  • Overhauling

Education

3 Years Diploma in Mechanical Engineering - Mechanical Engineering

B.K.N. Govt Polytechanic
Narnaul, India
07.2007

Skills

  • Expert Troubleshooting
  • Predictive Maintenance
  • Machine Alignment
  • HVAC Systems
  • Vibration analysis
  • Written and verbal communication
  • Lockout and tagout procedures
  • Pump maintenance
  • Equipment maintenance and repair
  • Scheduling
  • Inventory Maintenance
  • Safety Monitoring
  • Preventive Maintenance
  • Continuous Improvement
  • Equipment Troubleshooting
  • Root Cause Analysis
  • Conveyor Systems
  • Vendor Relations
  • Crane Operation
  • Reliability

Languages

English
Upper intermediate (B2)
Hindi
Upper intermediate (B2)

Timeline

Senior Mechanical Maintenance Engineer

Ramco Industries
03.2015 - Current

Maintenance Engineer

HNGIL
06.2010 - 03.2015

Maintenance Engineer

JNS Instruments Ltd.
06.2008 - 05.2010

Service Engineer

Svam Power Plants Pvt. Ltd
08.2007 - 05.2008

3 Years Diploma in Mechanical Engineering - Mechanical Engineering

B.K.N. Govt Polytechanic
Manoj Yadav