Manojkumar P

Having 14 years of experience in manufacturing plant operations in the field of production , maintenance , utility & projects with various industrial knowledge , handled all engineering ( mechanical , electrical , instrumentation & civil) , manufacturing unit, PVC Pipes& fitting ,Solvent cement ,Extrusion & injection molding plant. Also I have extensive senior management experience in large organizations with operations. My strengths lie in strategy, towards manufacturing excellence, plant safety , zero machinery breakdowns, Effective preventive maintenance, Focus on improvement, OEE, energy efficiency & controls, develop renewable energy sources & sustainability ,Detailed engineering design for new project, budget controls and problem resolution, handling Statutory compliance & requirements , people management , Communication talents with proven ability to build and lead highly efficient teams with training & development . Excellent knowledge in Design with operation & maintenance of of HT/LT power distribution & substations ,Transformers , LT motors & controls , Diesel Generator , UPS power backup , EMS , Chillers, cooling towers, Air compressors , pumps, gearbox's , blowers , Ro plant , STP plant , conveyors , extrusion , Mixers , material conveying and batching systems , Lab equipment's, Hot air ovens, cold rooms , AHU, Grinders , palletizer of PVC extrusion , roof top solar , cranes , passenger lifts , PLC, HMI , intercoms , fire sprinkler pri-action systems , smoke and heat detectors , electrical & engineering safety controls , bio-metric systems , automation, RCA, MTTR, MTBF , KAIZEN & 5S.

• Design and execution of New SWR pipe project with new extruders, mixers and conveying system with capacity of 100Ton / day.
• Planning and execution automation in material conveying system and reduced around 30 man powers.
• Online monitoring sensor digitalization done in various critical equipment’s.
• Pre action sprinkler system installation in UPS & battery rooms.
• Plant safety improved by making good earthing system, Training to the people etc.
• Effective PM System introduced and controlled regular and repeated issues with focused improvement.
• 1200KVA UPS room air conditioner system modified and improved the cooling system from 35 degree to 28 degree without additional air conditioner.
• 1200 KVA UPS Battery room – 2 hr fire rate ceilings provided to control the impact during battery explosion.
• Improved the safety in solvent batching room with flame proof accessories.
• Installation of servo motors instead of induction motors on energy control with saving 87000 units/ year.
• Aldo Filter cleaning machine introduced to avoid atmospheric pollution.
• Reusing of hydraulic oil with filter cleaning machine and cost saving around 4.2lakhs/ year.
• Collect and Reusing of AC condensate water more than 50kl per month.
• Scale Blaster introduced to avoid scale formation in cooled water lines.
• Studied and modified the water lines of Injection molding machines to improve the flow and pressure without adding additional pump.
• Roof top solar installation on OPEX & CAPEX models with saving of 9.0lakh units / year.
• Energy audit conducted through outside agency and implementation under progress.
• Installation of life line system in various height work to improve safety.
• Installation biometric control in various goods lift operation to improve safety.
• Improved chilled water pump flow to process by providing right size of pump and pipe line without changing existing kw of power and saved around 11.2lakh Rs/year.

• SAP (Basic Module)
• Microsoft Word
• Microsoft Excel

• Secondary School Leaving Certificate (S.S.L.C), 2006-2007, 49%
• Diploma in Electrical & Electronics Engineering (DEEE), 2007-2010, 75%, Sri Venkateswara Polytechnic, Dharmapuri, Tamil Nadu

• English
• Tamil
• Kannada
• Hindi

Years of working in engineering field with various manufacturing sector at a senior level, have given me excellent interpersonal, management and leadership skills. I can take responsibility and lead a wide range of projects, automation, digitalization, plant & building maintenance, Team develop & management, vendor development, implement of procurement standards, develop renewable energy sources, ensuring plant safety, Yearly budgeting for CAPEX model with full accountability of statutory compliance etc., High-level problem-solving and decision-making. Stabilize operations of the plant and ensure production in a planned manner at optimum cost. Monitor Production & Inventory. Ensure smooth functioning of Electrical, Automation and other Utilities. Devise Standard Operating procedures for maintaining quality standards. Ensure availability & proper deployment of Manpower. Development of MIS as required. Lead in Setting up of the Plant at benchmark cost and time. Finalization of Technology, detailed Engineering, Carryout Project, Planning, Costing, Vendor Identification & Negotiation. Monitor completion of the project from inception to completion as per the timeline. Stabilize Operations of the Plant with safety. Ensure Equipment optimization and Maintenance of the Plant. Introduce automation and reduce man power cost.

• Father's Name: Mr. K.Prakasam
• Date of Birth: 06/25/92
• Nationality: Indian
• Marital Status: Married