ManojKumar Ramasamy
Chennai
Summary
Verification and Validation Testing Engineer with an overall 5 years of experience in Brake ECU verification, electrical, and IC vehicle validation. Quickly adapt to the new working environment. I thrive for excellence in my work and possess a strong work ethic and skill through my professional experience and educational background. Having worked in multiple technologies gives me a strong advantage in understanding intercultural connections for the benefit of the project and the company.
Overview
5
5
years of professional experience
1
1
Certification
Work History
Senior Software Test Engineer
ZF CVCS
CHENNAI
07.2023 - Current
- Contributed to Modular Braking Systems Platform featuring Autonomous levels 2 and 4 supporting advanced braking functionalities.
- Experience in Requirement analysis, Test case development and Test case execution.
Conducted and implemented Robustness Tests, Smoke Tests, and Regression Tests consistently for each software release.
Expertise in Brakes ECU functionality and safety monitor testing - ISO26262 (fault injection testing).
Experienced in Flashing tools such as V-flash, Lauterbach Trace32 and UDT.
Collaborated with cross-functional teams to identify software issues and improvements.
Experience in Hybrid Test Application(Artifical Car Environment) and HIL testing (Dspace)
Specialized in fault injection testing to ensure ISO 26262 (part-6) compliance using STIM method with Vector CANape Tool.
Knowledge in Canalyzer ,Canape and UDT
Experience in Requirement, Test case documentation and issue management through Integrity tool.
Analyzed test results and provided feedback to development teams for enhancements.
Knowledge in automotive protocols CAN, J1939, and UDS.
Knowledge in CAPL.
Knowledge in ASPICE and AUTOSAR.
Vehicle Testing Engineer
Mahindra Electric Mobility Limited
Bangalore
11.2022 - 06.2023
- Performing vehicle test cases execution.
- Software flashing and software functional testing.
- Knowledge of electrical powertrain systems (IPDU, BMS, MCU, VCU)
- Reporting and analyzing all the types of test data with the software such as CANalyzer, Canoe, Bus master and Peak.
- Field concern data analysis and finding root causes for the concern.
- Diagnostics and troubleshooting in the field.
- ECU hardware testing and functional testing in the field.
Vehicle Testing Engineer
Automotive Research Association of India
Chennai
02.2022 - 11.2022
- Overall design validation plan (DVPS) testing of the vehicle performance Engine system, electrical system, and brake system.
- Major test and plan executed
- Engine system - Acceleration performance
- Electrical system - charging and discharging units, Electrical functionality verification and battery related.
- Braking system - braking performance, thermal fade and recovery, actual hill condition, Brake speed Sensitivity test and optivid test.
- Performing composite durability for electric vehicles to record CAN channels (more than 1000 channels) using vector module and converting data into ASCII and MDF format to perform the data analysis using CANalyzer and CANape.
- Execution of complete vehicle testing such as water riding, water spray and water shower test.
- Explaining the test driver, the test requirements and monitoring the driving condition as per the test requirement.
- Field level analysis of the test data occurred meeting the test requirement.
- Reporting and analyzing all the types of test data with the software such as ncode-glyph works and Vbox test suit.
- Responsible for both subjective and objective test observation for respective system and vehicle level testing.
Vehicle Validation Engineer
REEP Industries Pvt Ltd
08.2020 - 01.2022
- Power train parts developed for electric three-wheeler.
- Leads and Executes bench - level vehicle integration testing of motor/ Controller/ Differential/ battery, BMS.
- Support pre-product development, production build activities and vehicle ride trips as required.
- Detecting the root cause electric vehicle controller, motor, and battery issues.
- Sound knowledge in electric 3W (L3 & L5 category) proto development.
- Knowledge of Power train analysis, for electric vehicle three-wheeler.
- Knowledge of electric vehicle motor, controller, DC-DC converter, relay, types of battery, various types of sensors and CAN Tool.
- Providing technical inputs to suppliers for electric vehicle motor, controller, battery, BMS, instrumental cluster, differential, chassis.
- Solar panel integration with EV three-wheeler L3 category.
Education
BE -
Anna University -Madras institute of technology campus
Chrompet06.2019
HSC -
Shree Vidyalaya Matric Higher secondary school
Gobichettipalayam06.2015
SSLC -
Shree Vidyalaya Matric Higher secondary school
Gobichettipalayam06.2013
Skills
- Vehicle performance testing
- ECU functionality testing
- Cross-functional collaboration
- Manual and automation testing
- Fault injection testing
- Test results analysis
- Problem solving
Tools Used
- Vector tools - Canalyzer,Canape,Canoe
- Vbox
- IMC device
- BUS Master
- Peak tool
- Garuda
- Somat
Certification
- Commercial Vehicle Licenses(Heavy vehicle)
Languages
Tamil
First Language
English
Intermediate (B1)
B1
Telugu
Beginner
A1
Additional Information
Complete knowledge of test track in Global Automotive Research Center (GARC), Chennai, V-Box, IMC logger, SOMAT loggers, Fuel flow meter, Pedal force sensor, Thermocouple (K-type), Pressure transducer (-1 bar to 400 bar), Current sensor (1Amps to 1000Amps)
Hobbies and Interests
- Learning new things
- Travelling
- Listening audio book
Timeline
Senior Software Test Engineer
ZF CVCS
07.2023 - Current
Vehicle Testing Engineer
Mahindra Electric Mobility Limited
11.2022 - 06.2023
Vehicle Testing Engineer
Automotive Research Association of India
02.2022 - 11.2022
Vehicle Validation Engineer
REEP Industries Pvt Ltd
08.2020 - 01.2022
BE -
Anna University -Madras institute of technology campus
HSC -
Shree Vidyalaya Matric Higher secondary school
SSLC -
Shree Vidyalaya Matric Higher secondary school