Summary
Overview
Work History
Education
Skills
Websites
Certification
Languages
Interests
Work Preference
Software
Projects
Timeline
Hi, I’m

Mansi Pagare

Master's in Digitalization and Automation
Stuttgart,Baden Württemberg
Mansi Pagare

Summary

Results-driven Digitalization & Automation Engineer with hands-on experience in robotics, PLC programming, and simulation. Skilled in robot trajectory planning, real-time system control, and industrial automation. Proficient in KUKA KRL, MATLAB, and Siemens PLCs with experience in research and industrial environments in Germany and India. Committed to applying automation expertise to develop innovative, efficient solutions.

Overview

1

Industrial Experience

Work History

German Aerospace Center (DLR)
Stuttgart

Internship
11.2024 - 02.2025

Job overview

  • Developed and simulated sinusoidal trajectory planning for a higher DOF industrial robot using Rhino & Grasshopper, generating precise toolpaths for Robotic Screw Extrusion Additive Manufacturing (RSEAM).
  • Simulated robotic motion using RoboDK, implementing a digital twin for trajectory validation and performance assessment.
  • Integrated KUKA.CNC and KRL programming, comparing path accuracy, velocity stability, and acceleration control for high-precision motion execution.
  • Conducted experiments on higher DOF robots (Space A Machine) at ARENA2036 FLAME DLR Lab, analyzing robot dynamics, motion accuracy, and hybrid manufacturing feasibility.
  • Programmed G-code generation and toolpath optimization using Python.

Techno Fab Engineering
Pune

Intern in Industrial Automation & Welding Quality
06.2021 - 08.2021

Job overview

  • Hands-on experience with Siemens PLCs and industrial automation, programming and configuring logic controllers for real-time process control in a bio-digester system for fertilizer production.
  • Executed and supervised Welding Procedure Qualifications (WPQ) in compliance with ASME Section IX, ensuring adherence to ISO 9606, ISO 15614, and EN 287 standards.
  • Performed metallurgical analysis and non-destructive testing (NDT) procedures, validating welding quality for SS 304, SS 316, and Super Duplex materials under high-corrosion and high-pressure conditions.
    ● Ensured welding integrity through PQR (Procedure Qualification Record) and WPS (Welding Procedure Specification) validation, optimizing heat input, penetration depth, and mechanical properties for structural reliability.

Education

PFH University of Applied Sciences

Master of Science from Digitalization & Automation
03.2025

University Overview

  • Equipped with technical understanding of Robotics, RPA, Image Processing, Industrial Internet of Things, Machine Learning and Material flow Simulation.
  • Master thesis topic: Use of Kuka Robot (KR 4 R600) for sorting objects in MATLAB for pick and place operation.
  • Improved programming skills in Ladder Logic and Structured Text language by developing PLC programs in Beckhoff TwinCAT 3.1 PLC programming.

Terna College of Engineering

Bachelors from Mechatronics Engineering
07.2021

University Overview

  • Specialization in Mechatronics and Automation.
  • Bachelor thesis topic: Design Self Balancing tripod using 3DOF Stewart Platform for automatic height and orientation adjustment.

Skills

Friendly, Positive Attitude

Problem-Solving

Teamwork and Collaboration

Self Motivated

Excellent Communication

Certification

  • MATLAB ONRAMP
  • KUKA Simulation
  • Image Processing ONRAMP
  • Computer Vision ONRAMP
  • PYTHON-Livewire Institute
  • The Complete PLC Software/Hardware full Automation (ongoing)

Languages

English
Advanced (C1)
German
Intermediate (B1)
Hindi
Advanced (C1)
Marathi
Bilingual or Proficient (C2)

Interests

Industrial Automation

Automation Engineer

Robot Simulation

Robot Programming

PLC Programming

Work Preference

Work Type

Full Time

Work Location

On-SiteRemote

Important To Me

Company CulturePersonal development programs

Software

KUKA Robot Language (KRL)

MATLAB

KUKASim

Simulink

RoboDK

RHINO 7 - Grasshopper

Computer Aided Design (CAD)

Autodesk Inventor

Beckhoff TwinCAT 31

Python

Arduino

MS Office (Word, Excel, PowerPoint)

Projects

USE OF KUKA ROBOT FOR SORTING OBJECTS (master’s  thesis), Stade  

MAY 2024 — OCTOBER 2024 

● Engineered an automated color-based object sorting system leveraging  computer vision, and robotic control for high-precision industrial automation.   

● Developed 6 Degrees of Freedom (6-DoF) forward and inverse kinematics  models, for accurate manipulator positioning.   

● Conducted multibody dynamics simulation in KUKA.Sim 4.3 to validate motion  planning strategies and ensure collision-free path execution.   

● Developed real-time image processing in MATLAB, employing edge detection,  morphological filtering, and contour analysis for object classification.   

● Utilized thin lens equations and camera calibration for accurate pixel-to-world  transformation in object localization.   

● Deployed KUKA Robot Language (KRL) scripting for real-time robot control, to  coordinate pick-and-place operations.   

● Integrated Basler industrial camera with adaptive threshold   to enhance shape  detection in dynamic lighting.   

● Studies about grippers of various operations and optimized robotic grasping  with electric grippers, ensuring precision handling based on object geometry.

SELF BALANCING TRIPOD (bachelor thesis), Mumbai  

AUGUST 2020 — JULY 2021  

● Designed and implemented a 3-DOF Stewart Platform-based self-balancing  tripod for automatic height and orientation adjustment.

● Developed inverse kinematics algorithms to compute extensions based on orientation errors.

● Integrated MPU6050 IMU sensor for orientation sensing using Euler angles  and sensor fusion (complementary filtering).

● Designed a lead-screw-based linear actuation system with self-locking  capability, ensuring stability in dynamic conditions.

● Programmed an Arduino-based microcontroller system for real-time data  processing and motor control.

● Designed and simulated a CAD-optimized structure to enhance stability,  reduce setup time, and improve orientation accuracy for photography,  surveying, and astronomy.

Timeline

Internship

German Aerospace Center (DLR)
11.2024 - 02.2025

Intern in Industrial Automation & Welding Quality

Techno Fab Engineering
06.2021 - 08.2021

PFH University of Applied Sciences

Master of Science from Digitalization & Automation

Terna College of Engineering

Bachelors from Mechatronics Engineering

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Mansi PagareMaster's in Digitalization and Automation