Mariappan Ramamoorthy

• • Designing JIGs and placing the jigs using survey co ordinates for all the heavy fabrication (DIa Grid and pipe Roller coaster fabrication)
  • Heading production and driving operational excellence across all the functional areas of plant
  • Imparting & organizing training for workmen; driving multitask training across all trades of operational workforce. Identifying business improvement projects & ensuring their execution within estimated cost and time.
  • Analyze and measure the effectiveness of capacity planning and recommend practices and procedures that result in measurable improvement that support business initiatives
  • Ordering all the drilling and Plasma cutting consumable for CNC machines (Kaltenbach,Peddinghaus,HGG pipe cutting machine,Farley)
  • Man hour Estimation in Pre bid stage
  • Conducts fact-based analysis using lean techniques to create value, eliminate waste, and drive continuous process improvement related to safety, quality, delivery, inventory, and productivity.
  • Maintains quality of all work in accordance with the standards as specified in the design documents
  • Maintain performance measurements (actuals versus targeted estimated) for cost,, quality and schedule
  • Participate in and drive continuous improvement efforts to improve profitability, delivery times and customer satisfaction
  • Provides leadership guidance during Gemba walks
  • Manages team KPIs and trends
  • Ensure safe work culture exists through the application of EHS standards and 5S development
  Projects Handled: Dubai Metro – 3000 Mt Roller coaster – Dia grid – 2500 mt Sustainability Pavilion – World largest cantilever structure- Exp0 2020 Expo Pavilion and Shade Structure – 7000 mt Coex High rise structure -10000 mt ADNOC project -IGD E2 -Tecnicas Reunidas – 17000 MT

• Analyze and measure the effectiveness of capacity planning and recommend practices and procedures that result in measurable improvement that support business initiatives Create compelling analysis and forecast assumptions to formulate, implement, and monitor plans Analyze and understand root cause, define sustainable solutions, develop action and communication plans, implement and review results to streamline planning and procurement
• Monitoring all the production activity in the shop floor by coordinating with various departments like PPC, Quality, Engineering, Maintenance and dispatch
• Decision making for in house fabrication on the basis of manufacturing load, feasibility, available resources, lead time & cost
• Projects Handled:
• Fertilizer project- Toyo Engineering-7500 mt
• JSW cement- 3500 mt
• IKEA shopping Complex-2500 mt
• KIA motors-2500 mt

• Prepared cutting and saw list for automatic beam cutting & drilling machine, oxy fuel plate cutting machine using Steel Project Software(For FICEP and PEDDINGHAUS CNC MACHINE)
• Prepared yearly planner with man hours, work load schedule for week and line load sequence for
• Daily work
• Co-ordinate with Design Department and Project Planning Department
• Material Indent preparation for all projects using Cut pro software
• Production Scheduling and Material Arranging for Plate Girders and Hot Roll Fabrication
• Checked the entire material part list up before fabrication
• Made capacity planning and process mapping for every process and man hour
• Lotting in tekla model for Erection sequence
• Drawing office responsibility for Supply Jobs
• Loads issue to Fabline (Nesting for CNC Machines)
• Man hour Estimation in Pre bid stage
• Monitoring all the production activity in the shop floor by coordinating with various departments Quality, Engineering, Maintenance and dispatch
• Decision making for in house fabrication on the basis of manufacturing load, feasibility, available resources, lead time & cost
• Active member of design review meeting & checking manufacturing feasibility of plant
• Monitoring Plan Vs Actual, consumable consumption, taking corrective actions against the short fall of production plan, excess consumable consumption
• Preparation of annual budget for all the related cost centers & adherence to manage within budget allocated.Conducting time study for improvement in processing time to reduce the total cycle time
• Projects Handled: Power Plant Project
• 800 MW power plant project in Kudigi - 12000 mt
• 800 MW power plant project in Raigarh - 18000 mt
• L&T MHPS - 2500 mt
• 800 Mw power project for Lanco in Ennor -7800 mt
• Industrial Projects:
• MIAL Hanger,ATC-L&T Project_Mumbai -4500MT
• JSW CRM Project-35000MT
• JSW Billet Caster - 16000 mt
• JSW Sinter Plant -7000 mt
• Thermax Project, P&G, BHEL,JSW ISPAT
• High Rise Building
• BCH Keral Hospital and Shopping Complex, Kerala-18000mt
• Altair 56 floor tower Dia Grid- Srilanka-4500mt
• Advent, -Delhi- 5000 MT
• Reliance Tower - Mumbai- 5000 mt
• Netapp - Bangalore - 8000 mt.

Installed Peddighuas CNC Machines ,Crane girders and started new fabrication plant.
Prepared daily manning report
• Attended training in safety policies and procedures and performs assigned duties in a safe manner.
Checked all job cards for fabricator and welders
Made monthly consumable indent for every month
Material tracking to make resource planning
Explained Fabrication drawings to supervisor
To estimate all the project with estimators
Projects Handled
Dubai Metro,Emirates Steel mill, Trinity .

• To Explain Fabrication drawings to supervisor
• Co-ordinate with Design Department and Project Planning Department
• Specification (WPS)
• Material Indent preparation for all projects
• Bending Machine
• Production Scheduling and Material Arranging for Painting Division
• Co-ordinate with Galvanizing factory
• Projects Handeled
• Science & Technology Park for Qatar Petroleum
• World Largest Zigzag tower lagoon plaza in Qatar
• Substation Work for Qatar government.

• Making weld map & following weld map for vessel manufacturing
• Explain all the fabrication drawing to production Supervisor
• Utilize Man-hour analysis to eliminate yield in production
• Testing & qualifying welders as per AWS Standard
• Monitoring Production activities and facilitate material availability
• Weekly Production Planning & Scheduling with project Engineers
• Responsible for supervision & track Inlet material, finished goods, equipment.