Summary
Overview
Work History
Education
Skills
Certification
Languages
Accomplishments
Timeline
Generic
MARIMUTHU SAMBATH

MARIMUTHU SAMBATH

uthukottai

Summary

Accomplished Electro-Mech Engineer with a proven track record at Michelin Tyre, enhancing machine efficiency by up to 85% through expert application of Lean Manufacturing and effective communication. Excelled in OEE improvement, downtime reduction, and team training, demonstrating exceptional project planning and spare part management skills. Recognized for outstanding achievements and innovative solutions in a high-stakes environment.

Overview

10
10
years of professional experience
1
1
Certification

Work History

Engineer

Michelin Tyre
Chennai
08.2015 - Current
  • Leading & participating the RCA, MTTR, MTBF, FMEA and ensure the machine availability, Maintained and improved OEE of critical machines

MACHINE TRSP ACHEIVEMENT:

  • M639T (Tingle bead machine) - OEE - 2020: 45% to 2023: 85% improvement carried out, SMED, standard procedure for troubleshooting, operator training plans L1 Maintenance, and inventory standardization. Downtime reduced from 30% to 10%
  • CALANDER 3 ROLL EB (Extruder Machine)- OEE 2016: 55% to 2023: 83% Downtime reduced from 8.2% to 3%
  • NSF & NCF (Cutter Machine) - OEE - 2016: 49.2% to 65%. Downtime reduced from 5.6% to 2.3%. Improvement in preventive maintenance, spare inventory standardization, and setting document creation.

Leadership and Management :

Team Management:

Lead and manage a team of maintenance personnel, including supervisors, technicians, and contractors.

Communication:

Communicate effectively with maintenance personnel, operations staff, and other stakeholders to ensure that maintenance activities are aligned with business objectives.

Conflict Resolution:

Resolve conflicts and issues that arise within the maintenance team or with other departments.

Change Management:

Manage change within the maintenance organization, including changes to processes, procedures, and technology

Technical Expertise :

Equipment Knowledge:

Have a strong understanding of equipment design, operation, and maintenance requirements.

Technical Troubleshooting:

Troubleshoot technical issues and provide guidance to maintenance personnel.

Reliability Engineering:

Apply reliability engineering principles to identify and mitigate equipment failures.

Condition-Based Maintenance:

Implement condition-based maintenance techniques, such as vibration analysis and thermography, to predict equipment failures.

Education

Diploma - Mechanical

Vel tech polytechnic collage
Avadi
01.2013

High School Diploma -

Govt.Hr.Sec.School
Periyapalayam
01.2011

Skills

    SKILLS

  • Ability to lead and motivate a team of maintenance technicians and contractors
  • Ability to prioritize tasks and manage time effectively
  • Ability to handle a project and lead a team
  • Proficient in different types of maintenance
  • Knowledge of budgeting and cost control principles, including cost estimation and budget preparation
  • Ability to adapt to changing priorities and circumstances
  • Both electrical and mechanical technical skills
  • Understanding of safety and environmental regulations and best practices
  • Ability to work collaboratively with other departments, such as operations and production
  • Strong problem-solving skills, including analytical and troubleshooting skills
  • Effective communication skills, including written and verbal communicationROLES AND RESPONSIBILITIES IN MY CURRENT ROLE:

    • KEY RESPONSIBILITIES CURRENT ROLE

    Maintenance Planning:

    Develop and implement maintenance plans, schedules, and procedures to ensure equipment reliability and minimize downtime

    Resource Allocation:

    Manage maintenance resources, including personnel, equipment, and materials, to ensure efficient use and minimize waste

    Budgeting and Cost Control:

    Develop and manage maintenance budgets, track expenses, and identify areas for cost reduction

    Quality Control:

    Ensure that maintenance work meets quality and safety standards, and that equipment is properly inspected and tested

    Compliance and Regulatory:

    Ensure compliance with relevant laws, regulations, and industry standards, such as OSHA, EPA, and ISO

    Training and Development:

    Provide training and development opportunities for maintenance personnel to improve their skills and knowledge

    Performance Metrics:

    Develop and track key performance indicators (KPIs) to measure maintenance performance, such as mean time between failures (MTBF), mean time to repair (MTTR), and overall equipment effectiveness (OEE)

    Continuous Improvement:

    Identify areas for improvement and implement changes to maintenance processes, procedures, and technology to increase efficiency and effectiveness

Certification

  • Pneumatic & Hydraulics from Michelin
  • Power BI basic
  • Mechanical - MM1 & MM2 (Basic & Advance) from Michelin
  • DA1 & DA2 Electrical training ( Basic & intermediate ) from Michelin
  • AutoCAD (bex10)
  • Calibration training basic (Michelin)

Languages

  • Tamil
  • English
  • Telugu

Accomplishments

    Cost Savings

    Reduced maintenance costs by 15%: Implemented a preventive maintenance program, resulting in decreased repair costs and extended equipment lifespan.

    Decreased inventory costs by 20%: Implemented a just-in-time inventory system, reducing inventory levels and associated costs.

    Productivity and Efficiency

    Increased maintenance productivity by 30%: Implemented a computerized maintenance management system (CMMS), streamlining work orders and scheduling.

    Reduced mean time to repair (MTTR) by 40%: Implemented a predictive maintenance program, enabling proactive repairs and reducing downtime.

    Improved overall equipment effectiveness (OEE) by 20%: Led a team to implement problem solving tools of maintenance practices, increasing equipment uptime and productivity.

    Safety and Compliance

    Achieved zero recordable injuries: Implemented a safety training program and enforced safety protocols, resulting in a perfect safety record.

    Ensured 100% compliance with regulatory requirements: Developed and implemented a compliance program, ensuring adherence to relevant laws and regulations.

    Reduced environmental impact: Implemented sustainable practices and reduced waste, minimizing the facility's environmental footprint.

    Leadership and Team Development

    Developed and implemented a training program: Trained maintenance personnel on new equipment and technologies, increasing their skills and knowledge.

    Improved team morale and engagement: Implemented a recognition and reward program, boosting team motivation and job satisfaction.

    Mentored and coached team members: Provided guidance and support to team members, helping them to develop their skills and advance in their careers.

Timeline

Engineer

Michelin Tyre
08.2015 - Current

Diploma - Mechanical

Vel tech polytechnic collage

High School Diploma -

Govt.Hr.Sec.School

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