MARTIN DHAS I
Chennai
Summary
To work in a pragmatic way in an organization where I can show my talent and enhance my skills to meet company goals and objectives with full integrity and zest.
Leading a PQA Team to drive quality excellence by implementing patrol inspections, in-process audits, and defect reduction strategies to enhance manufacturing reliability. Conducts detailed root cause analysis and failure investigations fro process & field failures and implement effective corrective actions for consistent product quality. Leads continuous improvement initiatives using Lean, Six Sigma, and CAPA methodologies to minimize defects and optimize manufacturing processes. Strives for continuous improvement, ISO 9001 compliance, and customer satisfaction.
Overview
7
7
years of professional experience
5
5
Certifications
3
3
Languages
Work History
Senior Engineer – Process Quality Control
Fuji Electric India Pvt.Ltd
Chennai
05.2022 - Current
- Company Overview: OEM – Series Plant
- Manufacturing Product: Servo stabilizers, UPS & Transformers
- Website: Not provided
- Conduct daily meeting (PDA) and discussing about internal & field defects, deviations & corrective action activities
- Approval of first part in startup of production (First off) by dimensional and visual inspection and also perform random based inspection of parts
- Conduct in-process, final, and random sampling inspections to detect and prevent defects
- Conduct the root cause analysis & establishes the corrective actions for the in-process 4M defects
- Investigating the customer complaints and warranty failures, providing corrective and preventive actions (CAPA)
- Defines CTQ characteristics based on customer requirements to ensure product reliability and performance
- Standardizes and maintains QMS documents, including Control Plans, Work Instructions, SOPs and Quality Checklists to ensure process consistency and compliance with ISO 9001
- Conduct supplier audits, vendor assessments & quality performance evaluations, ensuring adherence to quality standards
- Preparing & monitoring the Quality KPI reports (FPY, PPM, Rejection Rate, COPQ) for internal reviews & management reviews
- Implement & monitor SPC (Statistical Process Control), Cp/Cpk analysis, and process capability studies to evaluate process performance, identify variations & improve yield
- Ensures calibration and verification of measuring instruments to maintain consistency in quality inspections
- Conduct weekly process audits to ensure compliance with ISO 9001, IEC standards, and internal quality guidelines
- Conduct audit readiness training for cross-functional teams to ensure compliance with quality standards
- Coordinate with external auditors and certification bodies for successful ISO surveillance audits
- Act as a bridge between production, Engineering, R&D and customers to ensure end-user satisfaction
- OEM – Series Plant
- Manufacturing Product: Servo stabilizers, UPS & Transformers
- Website: Not provided
- As a PQC Engineer works towards to achieve Zero process and field defects by process patrol & line process audit activities
- Finding Root cause and determine Counter measures for process defects and Deviations
Associate Engineer – Process Quality Control
Samsung India Electronics Pvt Ltd
Chennai
02.2020 - 05.2022
- Company Overview: OEM – Series Plant
- Manufacturing Product: Refrigerator (1Door & 2Door)
- Website: Not provided
- Approval of first part in startup of production (First off) by dimensional and visual inspection and also perform random based inspection of parts
- Perform periodic inspection of jigs and tools to reduce machine malfunctions & human errors
- Collecting data from in-house rejection records and analyzing data using QC tools & 5W2H
- Finding root cause and determine counter measure for in-house process defects and scrap
- Perform analysis about chronic defects & determine RCCA activities
- Define CTQ points and make random based inspections in critical processes
- Investigating recurring process defects and determine permanent corrective actions (RCCA)
- Determine Interim containment action (ICA) for process defects to reduce defect rate
- Monitoring internal defect rates and prepared the reports for the quality review meetings
- OEM – Series Plant
- Manufacturing Product: Refrigerator (1Door & 2Door)
- Website: Not provided
- Having independent handling of all QA/QC activities and its functional areas like Inprocess & Final Inspection, Quality resident engineer
Engineer Trainee – Quality
DMI Draexlmaier Manufacturing India Pvt Ltd
Chennai
06.2018 - 02.2020
- Company Overview: Tier-1 Supplier for BMW - CKD
- Manufacturing Product: BMW - Interior Systems (Door Panel & Wiring Harness)
- Website: Not provided
- Responsible for Dimensional & Visual Inspections of products & equipments, to ensure conformity as per Photo Catalogue/ VDA Standards/ Technical Specification
- Periodic Inspection of Jigs and Fixtures to reduce the inspection time and human errors and also approving line set up and start up at the start of production
- Responsible for Handling customer complaints analysis, closure of CAPA through proper G8D & to ensure zero defect at customer end
- Receive the concerns & communicates it to the plant through 5W2H by good and bad parts
- Aligning process quality as per customer requirements through Failure Investigations, Process Audits & Mistake Proofing Methods to accomplish the desired level of Customer Satisfaction
- Tier-1 Supplier for BMW - CKD
- Manufacturing Product: BMW - Interior Systems (Door Panel & Wiring Harness)
- Website: Not provided
Education
Bachelor of Mechanical Engineering -
Prince Shri Venkateshwara Padmavathy Engineering College
Chennai, Tamil Nadu 01.2014 - 2018.01
Higher Secondary Course -
Government Higher Secondary School
Marthandam, Tamil Nadu 01.2012 - 2014.01
Secondary School (X Grade) -
Government Higher Secondary School
Marthandam, Tamil Nadu 01.2011 - 2012.01
Skills
- 7QC Tools
- Continuous Improvement
- Defect Reduction
- DMAIC
- Process Capability Studies (Cp, Cpk, Pp, Ppk)
- MSA
- SPC
- CAPA
- 8D Problem-Solving
- Root Cause Analysis (RCA)
Quality Core Tools
Certification
ISO 9001:2015 Internal Auditor – TUV SUD
Accomplishments
- Awarded the best employee of the quarter in 3rd quarter of 2023-24.
- Awarded the best innovation award of the quarter in 2nd quarter of 2023-24.
- Awarded the best innovation award of the quarter in 3rd quarter of 2024-25.
- Performed the major role to reduce the in-process defect rate as 36% & Field defect as 18% in annual year 2024-25.
- As a captain of the team, Won the inter organization cricket tournament.
- Awarded Front Runner for excellence in leadership in Quality Department.
- Awarded Spot Recognitions for instant problem solving to RCCA in line defects.
- Implemented several instructions displays (Inline & Market concerns using Lean Tool – Visual Factory).
- As a player of team, Won Runner-up in Thiruvallur DCA industrial Cricket Championship'2021.
- My suggestion selected for 1st prize in continuous Improvement of 1st quarter of 2019.
- My suggestion selected for 2nd prize in continuous Improvement of 2nd quarter of 2019.
- Awarded Best Suggestor of the Year'2019.
- Winner of badminton and cricket in annual day sports competitions of 2018 and 2019.
Extra-Curricular Activities
Won prizes in speech and essay competitions on school annual day competitions. Winner of Badminton (singles & Doubles) and football team in school sports day competitions. Participated in Badminton and Football team held on ANNA University intercollege zonal matches. I have been appointed as a school people leader (SPL) during the year 2010 and 2011.
Technical Knowledge
7QC Tools, Root Cause Analysis (RCA), 8D Problem-Solving, CAPA, SPC, MSA, Process Capability Studies (Cp, Cpk, Pp, Ppk), DMAIC, Defect Reduction, Continuous Improvement, QC Chart, QCM, Control Plans, FMEA, Poke Yoke, Gemba, Gembutsu, Gengitsu
Design Skills
- AutoCAD 2013
- Creo 2.0
- CATIA 15
- MINI Tab
Personality Traits
- Flexibility
- Adaptable
Personal Information
- Passport Number: P2682203
- Father's Name: Irudhaya Dhasan A
- Date of Birth: 04/25/97
- Gender: Male
- Nationality: Indian
- Marital Status: Single
Publications
ElectroChemical Micromachining of Microholes in Stainless Steel 304, International Journal of Applied Engineering Research, 0973-4562, 10, 93
Disclaimer
I hereby declare that the information furnished above is correct to the best of my knowledge and belief.
Timeline
Senior Engineer – Process Quality Control
Fuji Electric India Pvt.Ltd
05.2022 - Current
Associate Engineer – Process Quality Control
Samsung India Electronics Pvt Ltd
02.2020 - 05.2022
Engineer Trainee – Quality
DMI Draexlmaier Manufacturing India Pvt Ltd
06.2018 - 02.2020
Bachelor of Mechanical Engineering -
Prince Shri Venkateshwara Padmavathy Engineering College
01.2014 - 2018.01
Higher Secondary Course -
Government Higher Secondary School
01.2012 - 2014.01
Secondary School (X Grade) -
Government Higher Secondary School
01.2011 - 2012.01
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