Maurice Xavier
Ujjain
Summary
Results-driven Quality Assurance professional with extensive experience at Gajra Gears Pvt. Ltd. Proven expertise in implementing quality control measures and conducting root cause analysis. Skilled in SPC and FMEA, I excel in enhancing processes and fostering teamwork, ensuring exceptional product quality and customer satisfaction.
Overview
14
14
years of professional experience
1
1
Certification
Work History
Assistant Manager (Quality Assurance, Control)
Gajra Gears Pvt. Ltd.
DEWAS
11.2012 - Current
- Functioning as a Assistant manager in Quality department at final inspection
- Planning Daily inspection plan to the QC inspectors
- Analysing the daily rejection/rework and resolving customer’s complaints and quality issues on a daily basis
- Reviewing: Daily completion program by Quality inspectors, Action plan and corrective action on regular basis, Daily audit reports, Machine setting Reports, ISO/TS 16949 Documentation reports, Audit graphs of gear, Resolving all the daily quality issue regarding gears, Product and process audit reports, Ensuring final quality approval
- Coordinating with the ISO TS Dept, Planning and Packing Dept
- Established processes for monitoring customer satisfaction levels.
- Implemented quality control measures to uphold company standards.
- Assessing the action plan to undertake corrective actions on a regular basis
- Developing the reports & documents though quality measures & tools like 7 QC, SPC, MSA & ISO TS 16949
- Remained calm and professional in stressful circumstances and effectively diffused tense situations.
- Provided guidance and support to junior staff members on daily tasks, projects, and objectives.
- Analyzed quality data and metrics to identify trends, drive improvements, and support decision-making processes.
- Developed SOPs outlining quality control policies and procedures.
- Worked with cross-functional teams to achieve goals.
Quality Executive
Metal Forger and Fabricators
10.2010 - 10.2012
- Conducted first and last piece inspection activities
- Examined the internal rejections using Pareto Graph and Cause & Effect Diagram for complete root cause analysis
- Organised process and product audits at regular intervals according to the prescribed plans
- Controlled the complete process variation by studying statistical data and taking action accordingly
- Carried out MSA Study of all the gauges to scrutinise the variation
- Prepared PPAP documents including control & process flow plans, FMEA and part feasibility sheets
- Performed calibration of the gauges and measuring instruments
- Successfully completed ISO TS 16949 training
Education
B.Tech/B.E. -
Mahakal Institute of Technology
Ujjain, INDIA01.2010
12th - MATHS
LTHSS UJJAIN
Madhya Pradesh01.2006
10th - ALL
VMS UJJAIN
Madhya Pradesh01.2004
Skills
- QA/QC Manager
- Supplier Quality Assurance
- Quality Control
- Production Planning
- New Product Development
- Continuous Improvement
- Final Inspection
- Root Cause Analysis
- Process Enhancement
- 7 QC Tools
- MSA
- SPC
- FMEA
- PPAP
- 5S
- Kaizen
- IATF169
Certification
- DQMS
- SPC/MSA
- MANAGERIAL SKILLS
- 6 sigma
Projects
212 Days, Customer complaint Reduction, QUALITY IMPROVEMENT IN ALL THE COMPONENTS OF TAFE, DIAMETRICALLY ISSUES, DUE TO WHICH NEW BORE AND DIAMETER CHECKING MACHINE WAS DEPLOYED IN FINAL INSPECTION WHICH DETECT THE DIMENSION DIGITALLY. NOW THE REJECTION AND REWORK AS WELL AS CUSTOMER COMPLAINT REDUCED. 1308 Days, DQMS (DIGITAL QUALITY MANAGEMENT SYSTEM), PDI RECORDS ALL THE TAFE COMPONENTS WERE CHANGED TO DIGITAL RECORDS, BY APPLYING DQMS AT FINAL INSPECTION AREA, NOW ALL THE COMPONENTS OF TAFE ARE CHECKED THROUGH DQMS ONLINE THROUGH WHICH PDI RECORDS ARE SENT.
Languages
- English
- Hindi
Accomplishments
- CUSTOMER SATISFACTION.
- REDUCTION IN CUSTOMER REJECTION.
- IMPROVING WORK CULTURE.
Timeline
Assistant Manager (Quality Assurance, Control)
Gajra Gears Pvt. Ltd.
11.2012 - Current
Quality Executive
Metal Forger and Fabricators
10.2010 - 10.2012
B.Tech/B.E. -
Mahakal Institute of Technology
12th - MATHS
LTHSS UJJAIN
10th - ALL
VMS UJJAIN
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