Mayank Mathur
New Delhi
Summary
Dynamic Mechanical Engineer specializing in BIW (Body-in-White) and automotive design with hands-on experience in EV development, CAD surfacing, DFM, and plastic trim design. Skilled in CATIA and SolidWorks, with a proven record of delivering manufacturable and cost-effective designs.
Overview
7
7
years of professional experience
Work History
Engineer - BIW Surfacing
Euler Motors
11.2023 - Current
- Designed and developed BIW surfaces for a next-generation 4-wheeler EV, focusing on door closures and packaging. Conducted feasibility studies and optimized surfaces for manufacturability and weight reduction. Collaborated with manufacturing teams to ensure designs met production capabilities and cost targets.
- Assisted in prototype testing, data analysis, and refinement based on crash, durability, and performance feedback. Delivered CAD models of plastic trims and structural components, ensuring compliance with safety and quality standards.
Mechanical Engineer
Euler Motors
11.2022 - 11.2023
- Developed 3D models and 2D drawings of BIW components (body side frames, side rails, roof structures and front fascia). Partnered with cross-functional teams (manufacturing, quality, production) to ensure design feasibility and compliance with industry standards.
- Worked on-site with Hexagon Studios (Istanbul, Turkey) on vehicle level design and readiness, gaining international collaboration experience. Evaluated and coordinated with suppliers for products (dashboard components, rear view mirrors etc.) and manufacturing processes.
Production Intern
Motherson Sumi Systems
06.2021 - 08.2021
- Observed and assisted experienced engineers and learned various methods of molding and handling of tasks such as evaluating and detecting errors within moulds and resolving them.
- Analyzed obstacles faced in an industrial space during Covid-19 pandemic and suggested ideas to overcome them.
Composites Head
Team Raftaar
04.2019 - 04.2021
- Led a team of 20+ people to design and fabricate two iterations of a carbon-fiber recumbent bicycle capable of reaching speeds up to 80 km/h.
- Reduced frontal area by 40% compared to conventional bikes, improving aerodynamic efficiency. Guided recruitment, training, and project management for the student-led automotive design team.
Education
Bachelor of Technology (B.Tech.) - Mechanical Engineering (Automotive Specialization)
06-2022
GPA: 71.7%
Class 12th - Science (Non-Medical) (CBSE)
04-2018
Skills
CAD Software: CATIA V5/V6, SolidWorks, Siemens NX
Engineering: Plastic trims, door systems, BIW cabin
Other Tools: GD&T, Drafting, DFM
Accomplishments
- ASME E-Fest Asia Pacific 2020 – 2nd in analysis, 6th in drag event, 6th in design (out of 50 teams).
- IELTS: Band 8.0, GRE: 311 (2021).
Interests
Following innovation in various fields, carbon fiber composites, adventure sports and exploring different food palettes
Software
Catia v5
Solidworks
Timeline
Engineer - BIW Surfacing - Euler Motors
11.2023 - Current
Mechanical Engineer - Euler Motors
11.2022 - 11.2023
Production Intern - Motherson Sumi Systems
06.2021 - 08.2021
Composites Head - Team Raftaar
04.2019 - 04.2021
Delhi Technological University - Bachelor of Technology (B.Tech.), Mechanical Engineering (Automotive Specialization)
Maxfort School - Class 12th, Science (Non-Medical) (CBSE)