Volleyball
MAYANK SONI
Mechatronics Design Engineer- R & D
Pune
Summary
Mechatronics Design Engineer with extensive experience in automotive and appliance sectors, focusing on electromechanical product design and development. Expertise in advanced CAD software such as Creo 7.0, CATIA, and Siemens NX, complemented by strong skills in FMEA, DFM/DFA, and product validation testing. Proven ability to lead cross-functional teams, drive innovation, and ensure adherence to industry standards. Dedicated to creating high-performance, reliable, and cost-effective design solutions that improve product quality and user satisfaction.
Overview
6
6
years of professional experience
1
1
Certification
3
3
Languages
Work History
Mechatronics Design Engineer
Knorr-Bremse Technology Centre India Pvt Ltd
Pune
06.2024 - Current
- Led mechanical design and development of Trailer Brake Module from RFQ to production.
- Designed components using plastic, casting, and sheet metal for ECU housings and connectors.
- Conducted tolerance stack-up analysis using GD&T for sealing and alignment accuracy.
- Developed DVPs for validation processes including mechanical, thermal, vibration, and IP.
- Performed DFMEA to identify and mitigate design risks throughout product lifecycle.
- Managed ECRs and ECOs while maintaining organized BOMs in PLM systems.
- Ensured compliance with IATF 16949, ISO 26262, and relevant industry standards.
- Collaborated with cross-functional teams to ensure integration, tooling, and PPAP readiness.
Mechanical Design Engineer( R & D)
Franke Faber India Private Limited
Pune
09.2021 - 06.2024
- Responsible for conceptualizing and designing sheet metal, plastic, and casting parts for various appliances using Creo 7.0, advanced part modeling, sheet metal modules, and assembly creation using the TOP DOWN BOTTOM UP approaches.
- Designed cost effective chimney which reduced the manufacturing cost to 25%, streamlined assembly line to enhance the process time optimization by 30%.
- Preparing Bill of material (MBOM, EBOM), Material master data management with the help of ERP software (SAP).
- Using DFM, DFMEA, PFMEA approaches to analyze failure mode, applying GD & T while drafting.
- Prototype building, testing and validation using equipped inhouse facilities, managing BCR, ECN, VAVE activities on regular basis.
Graduate Engineering Trainee
Sunflag Iron & Steel Company
Warthi
09.2019 - 08.2020
- Worked as a Mechanical maintenance shift Incharge in Bar and Section mill.
- Planning and undertaking scheduled maintenance activities, responding to breakdowns, reducing breakdown by 20% by implementing RCA and OPL strategy.
- Conducting routine inspections of premises and equipment, maintaining check sheets and logbooks. PM activities.
- Assembly and installation of new equipment as per drawing, SOP.
Education
Bachelor in Mechanical Engg -
RCOEM
Nagpur, India 04.2001 -
Skills
CREO 70
CATIA
Creo 70 & CATIA
UG NX & Solidworks
Geometric dimensioning and tolerancing
JIRA project management
PLM Teamcenter proficiency
undefinedCertification
CAD Engineering Course, CADCAMGURU Solutions Pvt. Ltd, Pune, Maharashtra
Accomplishments
- Best graduate trainee engineer – recognized for outstanding performance and contribution to assembly line solution.
- Employee of the Quarter (2×) – awarded for delivering innovative and impactful design solutions.
Interests
Cricket
Volunteering
Travelling
Timeline
Mechatronics Design Engineer
Knorr-Bremse Technology Centre India Pvt Ltd
06.2024 - Current
Mechanical Design Engineer( R & D)
Franke Faber India Private Limited
09.2021 - 06.2024
Graduate Engineering Trainee
Sunflag Iron & Steel Company
09.2019 - 08.2020
Bachelor in Mechanical Engg -
RCOEM
04.2001 -
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