Mayur Desale
Engineering Hub Manager
Pune
Summary
Results-driven professional with a BE in Mechanical Engineering and 16 years of experience in food processing, packaging solutions, and the automotive industry. Skilled in production planning, logistics, procurement, project management, and manufacturing. Proven track record of leading successful and productive teams while demonstrating expertise in cost engineering, scheduling, and change controls. Motivating leader who consistently delivers effective solutions and drives high performance levels. Committed to achieving objectives and meeting tight deadlines with unwavering dedication.
Overview
17
17
years of professional experience
5
5
years of post-secondary education
4
4
Languages
Work History
ENGINEERING HUB MANAGER
TETRA PAK INDIA PVT LTD.
01.2023 - Current
- Leading a team of order management, product engineers, and process engineers to deliver the orders on time and within budget.
- Oversaw the complete range of project activities and handled the project through its entire lifecycle, right from conceptualization, project planning, execution, resource planning, resource allocation, risk management, quality management, and project delivery.
- Built a high-performance team by recruiting top talent and providing ongoing support through a professional development program.
- Championed change initiatives, successfully navigating teams through a period of transition while maintaining morale and engagement levels.
- Boosted employee morale through effective communication, recognition of achievements, and fostering an inclusive workplace culture.
- Maintained team flexibility and embraced change to adapt within dynamic markets.
- Implementing best practices and processes to improve engineering efficiency and productivity
- Cultivated a positive work environment by fostering open communication, addressing employee concerns proactively, and promoting teamwork across all departments.
ORDER PROJECT LEADER
TETRA PAK INDIA PVT LTD.
01.2021 - 12.2022
- Lead and drive the customer order, and ensure that the agreed scope is delivered on time, at cost, and in full.
- Regular delivery follow-up with the production planner.
- Participation in product creation and product core transfer project.
- Tracked project and team member performance closely to quickly intervene in mistakes or delays.
- Driving continuous improvement activities to enhance the quality of the order processes and variation order handling.
- Served as an escalation point for internal teams when addressing complex issues or conflicts during projects'' implementation phases.
- Streamlined communication channels for enhanced team collaboration and productivity.
- Managed team meetings and discussed project's goals and objectives.
- Coordinated vendor selection processes to secure high-quality products/services at competitive prices without compromising on deadlines.
- Conducted thorough post-project evaluations to identify areas for future improvement in both processes and performance metrics.
- Reduced project risks through comprehensive risk assessments and proactive mitigation strategies.
- Consistently met deadlines by diligently tracking progress and implementing effective time management strategies.
PLANNING AND LOGISTIC LEADER
TETRA PAK INDIA PVT LTD.
06.2020 - 12.2021
- Accountable and responsible for leading a team of eight people: raw material planner, production planner, and stores function, while supporting their growth, career pathing, and competency building.
- Lead the planning process as relevant to the raw material plan, production plan, and logistic plan based on aligned production requirements, along with a contingency plan, in collaboration with the central supply chain, finance organization, quality and technology team, plant directors, and vendors.
- Govern the purchase of over 5,000 spare parts (import and domestic) of different categories: plastic, stainless steel, mild steel, casting, brass, electrical, and electronics.
- Review of supplier part planning (20+ vendors) to ensure right-time material availability.
- Identifying and mitigating risks at all stages of the purchasing process that could impact business continuity.
- Analyzing production requirements vs. Manufacturing capacity data to determine manufacturing process and resource requirements.
- Lead and execute day-to-day planning, production schedules for the assembly processes, along with resource allocation.
- Liaising with the Production Controllers to create and implement plans for achieving the production targets on time and within budget.
- Identify delays and accordingly adjust the schedules to meet deadline shared with customers
- Identifying opportunities, analysis of data, conducting tests, cost benefit analysis
- Leading order desk function and ensuring timely communication to internal and external customers on planned volumes, production trends, periodically.
- Execute and improve inventory control processes related to safety stock, WIP, ABC analysis, and ageing analysis.
- Responsible for perpetual inventory counts, reporting to business management, and statutory inventory audits.
- Responsible for stores and material kitting functions, and minimizing performance bottlenecks through lean techniques (Kanban, JIT, Pull Production, Kaizen, FIFO) for high productivity with maximization of men, materials, and machines.
- Ensuring safe working practices in stores, as per SHE policies and guidelines.
- Reporting daily production progress to management and highlighting the threats through daily, weekly, and monthly MIS reports (OTD, POF, Spend Analysis, Product Cost Index).
- Leading WCM activities for the plant, FI Pillar Leader.
HEAD PPC & GROUP LEADER OPERATIONS
BOSCH LTD.
03.2011 - 05.2020
- Lead PPC team of 4 people (Planning, Subcontracting & Reporting) & manufacturing team of 3 WC & 80 BC associates
- Performed Capacity Management for all manufacturing departments in collaboration with IPN team (International Production Network) Translating orders from sales to orders for work & allocating to respective department to ensure production operations are in line with production plan
- Planning & ordering of raw material for all production lines in advance & within defined budget
- Periodic review for WIP, Backlog, Inventory shortage, Forecast & Build plans generated using SAP
- Steered efforts in effective inventory management and achieved saving worth INR 10Mn
- Responsible for on time deliveries of finished product to domestic & global customers
- Plan & manage inventory levels to minimize cash tied up in inventory using PDCA approach
- Daily review of Production plan vs actual, machine utilization & down time losses for EDM shop
- Maintaining QMS compliance in shop through LPC, RCA
- Implemented Industry 4.0 Projects (connected industry) through measures such as RFID, ALPE Scan, Manufacturing Excellence System, Smart Manpower Planning, & so on
- Resolved conflict quickly to limit operational disruption and maintain positive, productive working environments.
SENIOR PRODUCTION ENGINEER
BEHR INDIA LTD.
08.2010 - 02.2011
- Worked as a core member of the team for EMS & OHSAS activity; organized training programs to increase operational efficiency and productivity through improvement techniques such as 5S & Kaizen
- Managed the implementation of Foolproof System (POKA YOKE), Kaizen and usage of 7-QC tools
PRODUCTION OFFICER
RELIABLE AUTOTECH PVT LTD.
04.2010 - 08.2010
Graduate Engineer Trainee
Bosch Limited
09.2008 - 08.2009
Education
POST GRADUATE DIPLOMA - OPERATIONS MANAGEMENT
Symbiosis Institute of Operation Management
04.2012 - 03.2013
BACHELORS DEGREE - MECHANICAL ENGINEERING
North Maharashtra University
09.2004 - 08.2008
Skills
Production Planning
Personal Information
- Date of Birth: 10/02/86
- Marital Status: Married
Timeline
ENGINEERING HUB MANAGER
TETRA PAK INDIA PVT LTD.
01.2023 - Current
ORDER PROJECT LEADER
TETRA PAK INDIA PVT LTD.
01.2021 - 12.2022
PLANNING AND LOGISTIC LEADER
TETRA PAK INDIA PVT LTD.
06.2020 - 12.2021
POST GRADUATE DIPLOMA - OPERATIONS MANAGEMENT
Symbiosis Institute of Operation Management
04.2012 - 03.2013
HEAD PPC & GROUP LEADER OPERATIONS
BOSCH LTD.
03.2011 - 05.2020
SENIOR PRODUCTION ENGINEER
BEHR INDIA LTD.
08.2010 - 02.2011
PRODUCTION OFFICER
RELIABLE AUTOTECH PVT LTD.
04.2010 - 08.2010
Graduate Engineer Trainee
Bosch Limited
09.2008 - 08.2009
BACHELORS DEGREE - MECHANICAL ENGINEERING
North Maharashtra University
09.2004 - 08.2008
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