Microsoft Office
Mayur Kale
Operations Manager - Plant Coordination
Summary
Dedicated professional focused on operational excellence. Provides support to various departments such as Production, Planning, Quality, Logistics, and Store. Ensures that all processes align with standard operating procedures (SOPs) and drives continuous improvement. Manages production, oversees projects, and leads continuous improvement initiatives. Conducts performance reviews, reduces production downtime, and optimizes supply chain management. Actively promotes lean manufacturing practices and conducts daily operational analysis meetings to enhance operational efficiency. Successfully implements process improvements using methodologies like Root Cause Analysis (RCA), Lean Kaizen, and Six Sigma. Expertise in methodologies such as Kaizen, Lean, Value Stream Mapping, and data analytics. Oversees manufacturing activities and provides operational support. Skills in advanced Excel, people management, and cross-functional collaboration ensure seamless operations and sustained excellence.
Overview
5
5
years of professional experience
6
6
Certifications
Work History
Operations Manager - Plant Coordination
Systematic Groups Of Companies
11.2021 - Current
- Oversee manufacturing engineering activities in the Wire Drawing & Galvanizing unit.
- Monitor plant operations, supply chain, production planning and control, inventory management, HR, and project activities to identify improvement areas.
- Apply problem-solving, process development, and strategic skills to support and optimize operations across all areas.
- Drive initiatives to enhance the work environment, company culture, and overall business strategies.
- Manage inventory and supply chain operations to ensure timely and accurate delivery of goods and services.
- Implement Total Quality Management (TQM) practices to maintain high standards in operations.
- Support hiring, onboarding, and training of new employees to meet business requirements.
- Conduct daily meetings to review production, manufacturing processes, plant operations, and project progress.
- Report detailed operational issues and key performance metrics to senior management.
- Monitor plant operation costs and evaluate departmental KPIs and KRAs.
- Deploy and sustain lean tools such as Kaizen, 5S, TQM, and Six Sigma methodologies across the organization.
- Develop and implement systems and procedures to improve operational quality and team efficiency.
- Lead action plans for production and process improvements using RCA, Value Stream Mapping, Statistical Process Control, and Poke-Yoke.
- Recommend and execute operational excellence projects in manufacturing and operations processes.
Operations Executive
Systematic Groups Of Company
08.2019 - 11.2021
- Monitored daily production activities and ensured smooth operations.
- Conducted idle time analysis of production processes to identify inefficiencies.
- Reviewed and audited various operational processes and SOPs, identifying gaps and reporting findings to the Operations Manager.
- Maintained and improved factory processes and metrics, including production efficiency and cycle times.
- Conducted Quality, 5S Audits and ISO Audits to ensure compliance with standards.
- Created and maintained manufacturing instructions and process documentation.
- Prepared standard reports and documentation to communicate results and insights to senior management.
City Co-ordinator
Zomato Feeding India ( NGO )
02.2021 - 08.2023
- Planned and executed food donation drives across the city.
- Recruited, inducted, and trained new volunteers to support community initiatives.
- Led team-building exercises to foster collaboration and communication among city staff, enhancing overall performance.
- Prepared detailed reports on goals, progress, and objectives for city operations.
- Organized volunteer recruitment drives to boost community participation in local events and initiatives.
- Spearheaded sustainability initiatives to promote environmentally responsible practices among residents and businesses.
Education
Bachelor Of Engineering - Electrical Engineering
D Y Patil Institute of Engineering & Technology Am
Pune 07.2015 - 2019.06
Science
Govt Higher Secondary School
Silvassa 08.2013 - 2015.06
Skills
Operations Management
Businesses Excellence
Total Quality Management
Production Planning & Control
Supply Chain Management
Lean Management
Software
Power BI
Language
- English
- Hindi
- Gujarati
- Marathi
Certification
Six Sigma, NPTL IIT Kharagpur
Timeline
Six Sigma, NPTL IIT Kharagpur
05-2022
Operations Manager - Plant Coordination
Systematic Groups Of Companies
11.2021 - Current
City Co-ordinator
Zomato Feeding India ( NGO )
02.2021 - 08.2023
Minitab, Udemy
07-2020
Lean management, Six Sigma Academy
06-2020
Six Sigma Yellow Belt, Advance Innovation Group Of Pro Excellence
06-2020
Total Quality Management, TATA Steel
06-2020
Operations Executive
Systematic Groups Of Company
08.2019 - 11.2021
Industrial Engineering, L&T Electrical & Automation
01-2018
Bachelor Of Engineering - Electrical Engineering
D Y Patil Institute of Engineering & Technology Am
07.2015 - 2019.06
Science
Govt Higher Secondary School
08.2013 - 2015.06
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