Mayur Khairnar

• PPAP documentation and implementation for new projects.
• Co-ordination with customers, stage wise monitoring & timely review of APQP plan for new developing products.
• Development of new samples, PPAP submission & approval from customer.
• Sample Product & Process development co-ordination & stage wise monitoring.
• Modified mechanical drawings and bills of materials through engineering change notification system.
• Developed detailed technical documentation to support product launches, facilitating smooth transitions from development to production stages.
• Implemented new strategies to reduce costs and improve efficiency of engineering team.
• Assisted in developing cost-effective solutions to engineering problems.
• Documented and developed engineering procedures and processes.
• Collaborated with other departments to facilitate successful project completion.
• Co-ordination with customers, stage wise monitoring & timely review of APQP plan for new developing products.
• Ensured quality control for all aspects of the project, reducing defects and rework.
• Developed detailed project plans to ensure timely completion and deliverables were met.
• Developed and maintained relationships with suppliers to facilitate quality and timely delivery of materials.
• Managed project budgets with precision, preventing cost overruns and ensuring financial integrity.

• Reviewed production reports to spot and correct issues early.
• Implemented safety protocols, reducing workplace accidents and promoting a safe working environment for employees.
• Planned and assigned daily duties to staff members.
• Developed new ways of manufacturing and improved existing manufacturing processes.
• Determined best and most efficient uses of available resources, labor, and equipment.
• Organized repair and routine maintenance of production equipment.
• Increased overall productivity by implementing lean manufacturing principles and continuous improvement initiatives.
• Reduced operational costs through effective resource management and waste reduction initiatives.
• Supported sales team by providing accurate lead times and product availability information for customer orders.
• Oversaw discipline, safety and good housekeeping systems.

• Managed production schedules, ensuring timely delivery of products while maintaining high quality standards.
• Performed root cause analysis and implemented corrective actions.
• Provided technical support to troubleshoot equipment issues, minimizing downtime and maintaining production targets.
• Communicated with other team members to enhance process and performance.
• Improved production efficiency by developing and implementing new manufacturing processes.
• Supervised entire production process and prepared proper documentation for dispatch.
• Inspected all machines and equipment and provided necessary repairs.

• Managed production schedules, ensuring timely delivery of products while maintaining high quality standards.
• Collaborated with sales and marketing to align production capabilities with market demands.
• Negotiated with suppliers to secure materials at cost-effective rates, positively impacting profit margins.
• Plan the schedule for production on daily basis and manage the manpower according to daily production target.
• Reduced machine downtime, conducting regular preventative maintenance and updates.
• Co-ordinate with QC for quality clearance of inward materials.
• Conducted trials to determine equipment and machine performance capabilities.
• Participated in safety audits, ensuring a secure working environment for all employees.
• Increased production volume, optimizing equipment layouts for maximum efficiency.
• Optimized inventory management with the implementation of advanced planning strategies within the SAP framework.

• Manage all day-to-day welding related activities.
• Visually inspecting Welding/Recording Weld Traceability and organizing NDT.
• Read, interpret and work from controlled documentation and processes Continuously improve processes and manpower efficiency, utilization and productivity.
• Managed inventory of consumables and materials to prevent delays in project timelines due to shortages.
• Implemented cost-saving measures by optimizing material usage and minimizing welding defects.
• Inspected welds and checked critical measurements to meet specifications.
• Set up and operated shielded metal arc and gas metal arc welding equipment.
• Chipped off excess weld, slag, and spatter using hand tools.
• Provide the training of Die Penetration Test for operator.

• Set up machines at the beginning of shift to ensure proper working order, and perform testing procedures to ensure that machines work optimally during the production procedures.

• Inspected parts for any damage after leaving the machine and inspected assembly products for defects.

• Maintained my work area following good manufacturing practice (GMP) and 5's practices.

• Studied corrections from senior engineers to learn and grow professionally.
• Participated in regular safety meetings, contributing to a safe work environment for all employees.
• Supported team members by sharing knowledge and assisting in their skill development as needed.
• Learned from experienced operators how to properly set up machines for optimal performance, resulting in less wasted materials and faster production times.
• Played an integral role in achieving production goals through diligent work ethic and attention to detail during machine operation tasks.