Mebin Scaria
Industrial Automation Leader
Bangalore
Summary
Warehouse Automation & Supply Chain Engineering professional with 15+ years of experience in complex solution design, problem solving, and program/project management for FMCG, e-commerce, quick commerce and manufacturing industry. Expertise in translating business requirements into data-driven, scalable and stable warehouse automation solutions.
Specialized in Conveyors, Sortation Systems, Robotic/Gantry Palletizers, Secondary Packaging Solutions, Pallet AS/RS, Bin AS/RS, Goods-to-Person systems, Warehouse Layout Planning, Infra and MHE design, Dock Automation, Material Flow Analysis, Capacity Planning, Throughput Analysis, WMS/WCS integration, and automation technology selection. Proficient in AutoCAD, SolidWorks, Demo3D, Advanced Excel, and AI tools.
Strong track record of delivering cost-effective, Right at first time, high-performance scalable and stable automation solutions that improve Customer experience, productivity, accuracy, and operational efficiency.
Overview
5
5
Languages
16
16
years of professional experience
Work History
Sr Manager II- Automation and Process Design
Zepto
Bengaluru
10.2024 - Current
- Led the design and execution of large-scale automation programs covering conveyors, sorters, and ASRS (storage and dispatch) systems from concept design to go-live across FMCG, groceries, electronics, and fashion warehouses.
- Designed warehouse infrastructure, MHE layouts, dock planning, and capacity models based on Space Productivity Index (SPI), and Days on Hand (DOH) requirements.
- Deep understanding of end-to-end warehouse operations (IB, storage, replenishment, picking, sortation, packing, dispatch, and returns) is used to define accurate throughput models, station sizing, labor deployment, and automation ROI.
- Data-driven insights and analysis to identify process bottlenecks, prioritize high-impact initiatives, and optimize manpower deployment and automation ROI across multiple sites.
- Managed execution and ramp-up of conveyors, sorting systems, AS/RS, robotic picking pilots, and packaging automation.
- Managed the complete lifecycle of multiple projects: concept design, layout finalization, vendor coordination, project management, commissioning, and handover.
- Conceptualized and designed an integrated warehouse, achieving outbound productivity of 4 units per sq. FT, leveraging ASRS, conveying and sorting systems, outbound sequencing, and semi-automated dock operations.
- Led solution design for a fruits and vegetable warehouse with unloading and loading systems, QC, conveying, and sorting systems, achieving a 50% improvement in outbound dispatches and a 40% reduction in processing time.
- Improved Putaway IPP by 150% and Picking IPP by 200%, with Bin ASRS, PTL sortation, and cluster picking automation projects for long-tail SKUs.
- Collaborated with IT, 3PL, and OEM teams for system integration (WMS, WCS), and infra readiness.
- Conducted manual vs. automated process comparisons, and developed business cases improving ROI and reducing CPO.
Sr Application Engineer
Bastian Solutions
08.2022 - 10.2024
- Led the planning, design, and deployment of large-scale warehouse and sortation automation solutions, including ASRS, conveyor systems, robotic cells, sortation systems, and secondary packaging lines for high-volume distribution operations.
- Managed end-to-end project execution from concept development and network design through commissioning and operational handover, ensuring alignment with business, operational, and throughput objectives.
- Designed optimized material flow and sortation processes by developing conveyor routing, merging/diverting logic, SKU flow strategies, and capacity models to improve network efficiency and operational performance.
- Collaborated with operations, logistics, engineering, and external technology partners to deliver scalable automation solutions that supported distribution network expansion and service-level targets.
- Evaluated and integrated advanced material handling and storage technologies from industry leaders such as Swisslog, Hytrol, Qimarox, AutoStore, and Kardex to enhance throughput, storage density, and operational flexibility.
- Drove continuous improvement initiatives through process standardization, root cause analysis, performance monitoring, and automation optimization, resulting in systems achieving over 98% operational uptime.
- Led vendor management, factory acceptance testing (FAT), site execution, commissioning, and performance validation to ensure seamless operationalization of new facilities and automation systems.
- Developed data-driven capacity planning models, ROI analyses, and techno-commercial proposals to support strategic investment decisions and future network expansion.
- Mentored cross-functional teams and coordinated stakeholders across engineering, operations, supply chain, and project management functions to achieve project and operational goals.
- Experienced in establishing greenfield facilities, scaling automated operations, and supporting distribution network optimization initiatives to improve productivity, cost efficiency, and customer service levels.
Sr Executive - Automation
Signode India ltd
03.2019 - 07.2022
- Designed and implemented material handling and palletizing systems — conveyors, robotic palletizers, and cross-transfer conveyors.
- Managed layout design, vendor coordination, and on-site execution for automation projects supporting ASRS integration.
- Directed a team of five engineers handling design detailing, approvals, and vendor follow-up for timely delivery.
- Supported commissioning and FAT with on-ground troubleshooting ensuring alignment of design intent and system performance.
Design Engineer
2K Technologies
11.2016 - 03.2019
- Designed sheet stacking/de-stacking, gantry palletizers, and conveyor systems for fiber cement sheet manufacturing plants.
- Led design team, developed 3D models in SolidWorks, and standardized conveyor automation modules to improve lead time.
Engineer – Project Engineering
Bevcon Wayors Pvt Ltd
01.2014 - 11.2016
- Created material handling layouts, conveyor power calculations (CEMA/IS11592), and detailed engineering documentation.
- Released BOMs, managed client approvals, and coordinated design deliverables.
CAD Draftsman
Promac Engineering Industries Ltd
07.2010 - 01.2014
- Supported mechanical design and drafting for cement and bulk handling systems while pursuing AMIIE studies.
Education
AMIIE, Equivalent to B. Tech/B. E -
IIE India
Diploma in Mechanical - undefined
Govt polytechnic college
Kottayam, KeralaSkills
Automation Engineering
Warehouse design & engineering
AS/RS Pallet & Bin Automation
Cross-Functional Leadership
Warehouse process automation
Layout & Capacity planning
Quick commerce Expert
Good to person solutions
Warehouse automation
Conveying, merging, picking & sorting solutions
Engineering calculations
Advanced Excel
SolidWorks
AutoCAD
MS Office
Accomplishments
Recent career ACHIEVEMENTS
● My blog on the Bastian Solutions website, Optimizing warehouse efficiency through human-automation collaboration.
https://www.linkedin.com/posts/bastian-solutions_optimizing- warehouse-efficiency-through-human-automation-activity-7178760203910205441-izsf?utm_source=share&utm_medium=member_desktop
● Bastian solutions, fy24 corporate annual award winner for international collaboration.
● “Zepto Innovation Sparkers” (ACES) Award – January 2026
Recognized for the successful implementation and scale-up of innovative automation solutions.
COURSES
- Data Modeling in Power BI, Microsoft
- Lean Six Sigma Green Belt, Udemy
Timeline
Sr Manager II- Automation and Process Design
Zepto
10.2024 - Current
Sr Application Engineer
Bastian Solutions
08.2022 - 10.2024
Sr Executive - Automation
Signode India ltd
03.2019 - 07.2022
Design Engineer
2K Technologies
11.2016 - 03.2019
Engineer – Project Engineering
Bevcon Wayors Pvt Ltd
01.2014 - 11.2016
CAD Draftsman
Promac Engineering Industries Ltd
07.2010 - 01.2014
Diploma in Mechanical - undefined
Govt polytechnic college
AMIIE, Equivalent to B. Tech/B. E -
IIE India