Meet Shah
Process Coach - Manufacturing
Ahmedabad
Summary
Diploma ELectronics Engineer Seeking a position in an organization that provides me ample opportunity to explore & excel while carving out the niche for personal, professional as well as organizational goals.
Overview
11
11
years of professional experience
3
3
years of post-secondary education
3
3
Language
Work History
Process Coach - Manufacturing
Ford India Private Limited
Ahmedabad
12.2022 - Current
- Monitored warehouse, Receiving, Shipping, Rejection operations
- Evaluate 3PL KPI and verify accuracy
- Daily review of shortage report, Rejection report, receiving & shipping report
- Common Material Management System to control the Inventory
- Knowledge of the implementation of various techniques of quality, safety and delivery standards for improving cost efficient operations
- Enhancement of Work instruction process
- (Quality Process Sheet & Job Instruction Sheet)
- Use the tool of problem-solving Methodology like DMAIC, PDCA, Why-Why analysis, Fish bone diagram
Team Leader - Manufacturing
Ford India Private Limited
AHmedabad, Gujarat
05.2020 - 11.2020
- Responsible for production support for Breakdown Maintenance, production, quality to carry out smooth functioning of the equipment
- Good knowledge for SCIEMETRIC systems
- Good knowledge of DC nut runner (Atlas Copco)
- Material Planning (Well in advance)
- Manpower Management (Understanding the competencies of Man for right allocation)
- Adherence of hourly output targets thereby achieving shift output targets
- Defect elimination projects
- Handling Maximo related to Maintenance module
- Active member of CFT to implement improvement activity
- Line stoppage reduction through DMAIC approach
- Killing Minor irritants which affects the throughput of the line
- Focus on Quality of the product – Addressing Quality flashes
- Adherence of systems (Process Confirmation, Zone throughput meeting, Process verification, Zone board, wall 5S etc.)
- Scheduling and performing preventive Maintenance plan for machines
- Identifying and Implementation of Kaizens to improve Jobs per Hour (JPH) & production efficiency
- Assisted to Industrial software like QLSCM, FIS to track the Machine and Part status
- Ensuring Safe work practices in the shop floor by identifying unsafe areas & taking countermeasures.
Maintenance Associate
Ford India Private Limited
Ahmedabad, Gujarat
09.2013 - 04.2020
- Achievements - Successful completion of green field projects
- Best in Ford for JPH, FTT AND TPP - “TEA” global award winner for CPCS cable elimination in ABB robot washer and cost saving work $60K
- ABB washer gripper issue elimination kaizen awarded 2nd rank plant level
- KEY RESPONSIBILTIES:
- Responsible for production support for Breakdown Maintenance, production, tooling, quality to carry out smooth functioning of the equipment
- Material Planning (Well in advance)
- Manpower Management (Understanding the competencies of Man for right allocation)
- Handling Maximo related to Maintenance module
- Scheduling of Preventive Maintenance and Predictive Maintenance plan
- Scheduling and performing preventive Maintenance plan for machines
- Equipment being handled – AMT VSVG fully robot automated pressing machine, ABB robotic washer, CNC HMC MAG SPECHT 600, PARI Gantry and conveyors, Cognex Camera & Laser marking, Marposs robotic leak test, CES Washers with Siemens Control System and Atlas Copco nut runners.
Maintenance Engineer
CEAT Limited
Halol
10.2011 - 09.2013
- Achievements - Breakdown deduction by 80%
- KEY AREAS:
- Mechanical& Electrical maintenance of Tyre building machine, Extruders, Conveyors, calendaring machine, Curing presses, Mixers, etc
- Responsible for Maintenance and Preventive maintenance activities of machines part wise (Machines like Continental, RMS, Konstrukta, H&F, Allwell, etc)
- Condition Monitoring and predictive maintenance of critical equipment and corrective actions to avoid breakdowns
- Applying the TPM concepts to upkeep & maintain the equipments
- Identifying and implementation of TBM & CBM activities of various equipments in the shop floor
- Developing of Autonomous maintenance & Preventive maintenance Check sheet (Equipment Part wise)
- Coordinating to implement for Poka -Yoke to ensure defect free component
- Conduct training to OEs on Autonomous maintenance
- Spare parts management
- MTBF & MTTR monitoring & working against to improve the same
- Maintenance and System Documentation.
Education
Diploma - Electronics Engineering
Maharaja Sayajirao University
Vadodara 06.2008 - 05.2011
10th SSC -
Gujarat State Education Board
Vadodara 06.2007 - 05.2008
Skills
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Timeline
Process Coach - Manufacturing
Ford India Private Limited
12.2022 - Current
Team Leader - Manufacturing
Ford India Private Limited
05.2020 - 11.2020
Maintenance Associate
Ford India Private Limited
09.2013 - 04.2020
Maintenance Engineer
CEAT Limited
10.2011 - 09.2013
Diploma - Electronics Engineering
Maharaja Sayajirao University
06.2008 - 05.2011
10th SSC -
Gujarat State Education Board
06.2007 - 05.2008
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