Mehulkumar Chauhan
Plant Head As Corrugated Box Manufacturing Unit
Ahmedabad
Summary
Dynamic Plant Head with a proven track record at Radhe Packaging, excelling in operations management and waste minimization. Achieved significant productivity improvements through innovative production planning and quality control measures. Strong leadership skills fostered teamwork and enhanced employee development, driving efficiency and customer satisfaction in a fast-paced environment.
Overview
29
29
years of professional experience
Work History
Plant Head
Radhe Packaging (nirma Group)
09.2014 - Current
- Managed staff training programs to ensure employees were skilled in the latest industry practices and safety requirements.
- Improved plant efficiency by streamlining production processes and implementing cost-saving measures.
- Collaborated with sales and marketing teams to align production schedules with customer demands, reducing lead times while maintaining service levels.
- Coordinated cross-functional teams to address root causes of production issues, leading to improved process stability.
- Established robust quality assurance systems that significantly reduced defects and increased customer satisfaction ratings.
- Reduced costs by eliminating materials waste and unnecessary labor hours.
- Identified and resolved process and equipment issues to minimize production downtime.
- Researched latest industry trends and technologies, boosting knowledge and understanding of industrial production.
- Monitored inventory levels and restocking schedules to avoid production delays from unavailable materials.
- Scrutinized production output and identified areas for improvement.
- Provided direction and leadership to all levels of employees and managers.
- Managed direction and planning for plant with focus on optimization of daily functions, exceeding customer expectations, and achieving KPIs.
- Upgraded plant equipment with state-of-the-art technology that increased throughput rates without sacrificing product quality.
- We have full knowledge of automatic corrugated packaging units. In all work together, I have managed paper purchases, new development, quality-related knowledge used in our industries, and all the plant-related machinery maintained well, continuing upgrades as market needs, production and planning well, box costing, and full knowledge of box design, which type of box is required for different types of industries, and strength calculation in boxes according to party requirements. Wastage level management. Coordinate with parties.
- Fully knowledgeable of parts development and purchase in Chinese printing, as well as all the board-making machinery, and also maintaining all the machines with preventive maintenance to avoid breakdowns.
- All the knowledge of box costing and how to choose the paper quality for the best match with customers' needs.
- Handle the customer complaint satisfactorily.
Production Manager
Artpack Printers Pvt Limited
08.2009 - 04.2014
- Resolved issues quickly to maintain productivity goals.
- Managed internal operational standards and productivity targets.
- Standardized production procedures, job roles, and quality assurance guidelines.
- Increased overall productivity by identifying bottlenecks in the production process and proposing effective solutions.
- Managed continuous improvement initiatives to drive gains in quality, flow, and output.
- Sourced materials to keep up with production goals and meet customer demands.
- Introduced automation and technological advancements to the production floor, leading to increased efficiency and reduced labor costs.
- Reviewed work for quality and compliance with company standards and design specifications.
- Coordinated with sales and marketing to align production schedules with market demands, optimizing inventory levels.
- Reduced waste and material costs by optimizing resource allocation and inventory management.
- Coordinated with sales and marketing departments to align production schedules with demand forecasts, maximizing both efficiency and customer satisfaction.
- Enhanced production efficiency by streamlining processes and implementing lean manufacturing techniques.
- Reviewed maintenance and repair problems to determine appropriate action for resolution.
Astron Packaging Ltd
Intas Pharmaceuticals Group
07.2004 - 06.2009
- Resolved issues quickly to maintain productivity goals.
- Managed internal operational standards and productivity targets.
- Standardized production procedures, job roles, and quality assurance guidelines.
- Increased overall productivity by identifying bottlenecks in the production process and proposing effective solutions.
- Reduced waste and material costs by optimizing resource allocation and inventory management.
- Coordinated with sales and marketing departments to align production schedules with demand forecasts, maximizing both efficiency and customer satisfaction.
- Introduced automation and technological advancements to the production floor, leading to increased efficiency and reduced labor costs.
- Improved team productivity with introduction of flexible shift patterns that matched production demands.
- Coordinated with sales and marketing to align production schedules with market demands, optimizing inventory levels.
- Optimized supply chain logistics, ensuring timely delivery of raw materials and finished goods.
- Collaborated with R&D to integrate new technologies into production processes, enhancing product features.
- Developed training programs for production staff, enhancing skill levels and efficiency.
- Streamlined production processes, significantly reducing downtime and increasing efficiency.
- Reduced material waste, leading to cost savings, by optimizing production planning and inventory management.
- Excellent communication skills, both verbal and written.
- Proven ability to learn quickly and adapt to new situations.
- Passionate about learning and committed to continual improvement.
- Managed time efficiently in order to complete all tasks within deadlines.
- Assisted with day-to-day operations, working efficiently and productively with all team members.
- Resolved problems, improved operations and provided exceptional service.
- Used strong analytical and problem-solving skills to develop effective solutions for challenging situations.
Plant Manager
V V Paper Product LLP
01.2004 - 07.2004
- Forecasted future production needs accurately, allowing for strategic decision-making regarding staffing levels, equipment investments, and inventory management.
- Mentored and developed staff members, promoting professional growth opportunities within the organization.
- Implemented useful inventory management and tracking systems to reduce costs and improve operations.
- Reduced downtime for maintenance by establishing a proactive preventive maintenance program.
- Increased production efficiency by optimizing plant layout and implementing process improvements.
Assistant Manager
Core Emballage Ltd
05.1997 - 01.2004
- Supervised day-to-day operations to meet performance, quality and service expectations.
- Improved customer satisfaction by addressing and resolving complaints promptly.
- Developed strong working relationships with staff, fostering a positive work environment.
- Promoted teamwork within the workplace by encouraging collaboration among staff members on various project tasks.
- Mentored junior staff members in their professional development by offering guidance/support in their assigned roles.
- Coordinated with vendors to ensure timely delivery of products and resolve any supply chain issues.
- Facilitated clear communication between employees and upper management through regular meetings and updates.
- Improved customer satisfaction by resolving complaints and inquiries promptly.
- Planned, created, tested and deployed system life cycle methodology to produce high quality systems to meet and exceed customer expectations.
Education
High School Diploma -
DDIC
Nadiad, India 04.2001 -
Skills
Waste minimization
Timeline
Plant Head
Radhe Packaging (nirma Group)
09.2014 - Current
Production Manager
Artpack Printers Pvt Limited
08.2009 - 04.2014
Astron Packaging Ltd
Intas Pharmaceuticals Group
07.2004 - 06.2009
Plant Manager
V V Paper Product LLP
01.2004 - 07.2004
High School Diploma -
DDIC
04.2001 -
Assistant Manager
Core Emballage Ltd
05.1997 - 01.2004