Milind Gadge
Pune
Summary
Bachelor of Chemical Engineer with 17 years total experience in operations of chemical and PET/PBT polymer plant. DCS panel operation, Solving complex plant problems to maintain the production rate and quality of product. Experienced in handling a team of operation personals. Trained new members for plant operation job. Experienced in plant PHA study, P&IDs, PSM, MSDS and SOPs.
Overview
22
22
years of professional experience
1
1
Language
Work History
Process Trainer and Consultant
Lexschool Pvt Ltd
Pune
04.2022 - Current
- Prepared training modules on Chemical process engineering
- Batch and continuous process plant operations
- Training on continuous polymerization reaction for the production of polymer
- Training on process equipment like reactors, pressure vessels
- Distillation column, heat exchangers, pumps, vacuum system, filters etc
- PHA (process hazard analysis)
- Safety Function and Interlock function in DCS
- Process safety management
- ISO 9001, 14001 and OHSAS 18001
- PFD and P&IDs .
Senior Engineer
Plant, Sahara International Petrochemical Company, SIPCHEM
Jubail
10.2013 - 03.2021
- (7 years and 5 months)
- Commissioning operation of PBT (Polymer plant) having production capacity 63000 Tons per annum
- Plant start-up & shut-down operation from DCS Control room (Emerson Delta v)
- Monitor Safety function, Interlock function and Alarms
- Participated in Plant PSSR (Pre-start up safety Review)
- Reviewed standard operating procedures (SOPs)
- Prepared operation training Manuals for all plant areas
- Complex problem solving and root cause analysis
- Prepared plant problem investigation report
- Participated in Revalidation PHA study
- Participated in company's PSM program
- Presentation on Safety & Responsible care codes
- Presentation on plant aspects and impacts
- Worked on SAP system .
Shift Leader – PET Polymer
Plant, Polygenta Technologies Ltd
Nasik
11.2009 - 09.2013
- Commissioning operation of PET (Polymer plant) having production capacity 180 Tons per day
- Plant supervision and handled a team of 20 shift members
- Supervision on Plant start-up and shut-down operation from
- DCS control room (Yokogawa)
- Solving complex problems to maintain the plant load and quality of product
- SOP review and Plant PHA study
- Participated in Process safety management program
- Prepared plant shift report
Production Executive
Atlas Fine Chemicals Pvt Ltd
Nasik
03.2009 - 11.2009
- Supervision of production in Aromatic chemical plant (Coumarin and Salicylaldehyde)
- Solving complex plant problems to maintain the production load
- Participated in production capacity enhancement by 25%
- Plant In-charge
Pushpam Healthcare
Pune
11.2005 - 12.2008
- Supervision and operation of Chemical plant (Pharmaceutical and Oleoresins)
- Handling of process and utility equipment to maintain the production rate
- P&ID and PFD updating whenever there is any plant modification
Production Shift In-charge
Puroma Pvt Ltd
Daman
10.2002 - 10.2005
- Plant monitoring and supervision in shift
- Production of Phenyl Ethyl Alcohol and Levo-menthol
- Plant problem solving to maintain the production rate.
Education
Bachelor of Chemical - undefined
Amravati University
April 2002
Skills
- Batch and continuous
- Production plant management
- DCS panel operation (Emerson &
- Yokogawa)
- Plant commissioning operation
- Plant complex problem solving
- Plant start-up and shut-down
- Operation
- Process and utility equipment
- Handling
- Plant safety system handling
- PHA study
- Read PFD and P&ID
- SOP Review
- Operations team handling
- English communication
- Production reports preparing
- SAP system
- MS Office
Timeline
Process Trainer and Consultant
Lexschool Pvt Ltd
04.2022 - Current
Senior Engineer
Plant, Sahara International Petrochemical Company, SIPCHEM
10.2013 - 03.2021
Shift Leader – PET Polymer
Plant, Polygenta Technologies Ltd
11.2009 - 09.2013
Production Executive
Atlas Fine Chemicals Pvt Ltd
03.2009 - 11.2009
Pushpam Healthcare
11.2005 - 12.2008
Production Shift In-charge
Puroma Pvt Ltd
10.2002 - 10.2005
Bachelor of Chemical - undefined
Amravati University
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