304, Dhruvaa Society, Jagtap Dairy, Vishal Nagar, Pune
Summary
Detail-oriented professional with expertise in die engineering and stamping for BIW and reinforced panels who believes in teamwork and can work with cross-functional teams. Experienced in project management, possessing strong analytical skills to enhance stamping process efficiency, and good knowledge of robotic tandem, tri-axis transfer, crossbar tandem, and progressive dies, with global OEM manufacturing exposure.
Overview
11
11
years of professional experience
Work History
Lead Engineer/ Associate Manager
Expleo Solutions Ltd- Stellantis
Pune
01.2023 - Current
Feasibility study and handover form AVP to execution. DFM was raised due to insufficient drawability of parts, wrinkles, splits, spring-back, blank size optimizations, etc.
Facilitated the supplier kickoff meeting, detailing the RFQ, press data, and CAD files. Shared material cards and simulation files from AVP during supplier onboarding.
Supplier, 3D process, simulation verification, and process optimization & validation.
Initiated die design activity after process finalization and simulations.
The design reviews with checklist follow-up with the supplier through meetings. Pattern and casting approval will be given after verification. Approval for 3D machining after having the official CAD release. Try out the follow-up to be taken. ECR implementation with a feasibility check. Shipment of TTO parts without quality targets. The next batch of parts, as per the project schedule, needs to be shipped to the plant location with quality targets after the quality team's approval. FMEA for tolerancing is carried out along with the supplier and quality team. All data required for checking fixtures is provided to the supplier, such as the tolerance file, etc. Conducting virtual buy-off activities and planning for die shipment.
Supporting the tryout activities at the supplier, as well as the home press line commissioning. In between troubleshooting and problem-solving, after involving different stakeholders if required.
Design Engineer
Gestamp Services India Pvt Ltd
Pune
07.2016 - 01.2023
Deliver 25+ Die design projects for various global customers like VW & Daimler with 3D parametric design package with BOM, calculations & 2D layouts required for manufacturing workshops.
Designing of tandem & transfer dies for all operations-Draw, trim, pierce, flange, form with cam & filler cam.
Casting material selection, heat treatment, Bill of material generation activities
Implement & check the common review points in other work order of the same project to reduce delay by avoiding repetitive work which improves productivity.
Suggest process improvisation if we face any issues during design face to implement
Sound knowledge of electrical, pneumatic items to be used in dies.
10-weeks orientation program for VW project execution in Bilbao, Spain, where I visited pattern shops, the hot stamping plant, and in-house tool room activities, along with home line tryout and die commissioning.
Jr. Executive
Reliable Autotech Pvt Ltd
Nashik
09.2014 - 07.2016
Designing dies, checking gauges, and welding fixtures using 3D and 2D software.
Design of plate-type and casting dies for blanking, piercing, and forming operations.
Buy-off activities, along with tool room and pattern checking, with senior guidance.
Checking for the feasibility of the part for tooling purposes, detailing of tools, and blank development.
Assistance for RFQ working on new projects.
Preparation of BOM and CAD drawings for manufacturing.