Mithun M
Production Leader- Factory shift InCharge
Chennai,TN
Summary
Meticulous Production Leader, excellent at juggling multiple tasks and working under pressure. Directs and motivates employees to accomplish challenging performance and quality objectives. Successful at keeping costs low and improved business by numerous innovative projects and employee job satisfaction high while promoting safety and compliance with continuous improvements.
Overview
8
8
years of professional experience
3
3
Certificates
7
7
years of post-secondary education
4
4
Languages
Work History
Production Engineer- Factory shift Incharge
ESAB
Chennai, Tamil Nadu
03.2023 - Current
- Conducted root cause analyses to identify areas for improvement and implemented corrective actions accordingly.
- Enhanced product quality with the implementation of rigorous testing procedures and quality control measures.
- Implemented 5S system for the entire factory under my leadership creating zone mapping and assigning zone leaders.
- Improved productivity of vac pack machine by lean six sigma approach from 300 carton to 500 carton per hour.
- Improved process ratio of entire extrusion process by implementing lean, from 6% to 12% eliminating NVA.
- Effectively managed 80 man-power in shift which includes union operators, contract labour, apprentice and DETs.
- Reduced blend powder scrap percentage of electrodes from 11% to 2%.
- Participated in safety audits, ensuring a secure working environment for all employees by updating JSA.
- Involved in process audits and upgraded SOP.
Production Team Leader
ZF Wabco
Chennai, Tamil Nadu
01.2018 - Current
- Enhanced organizational efficiency by gathering business requirements and improving data models and reporting frameworks.
- Maintained clean and well-organized production areas to avoid violations or unnecessary work delays due to hazards or inefficient layouts and received best 5S champion award for month of September 2020.
- Productivity improvement in Clutch servo assembly from 50/hr to 60/hr and productivity improvement in VBV assembly from 20 to 30 nos./hr. Created profit of 3.5 L for each improvement.
- Received Best Kaizen award for 100 items improvement
- Increased efficiency 99% through one-on-one mentoring of staff and Project.
- Maximized productivity by keeping detailed records of daily progress and identifying and rectifying areas for improvement.
- Saved 10L per year by decreasing headcount by pick and place robotic arm for dry leak testing for modulator assembly line.
Internship Student
Wabco India
Chennai, Tamil Nadu
12.2017 - 01.2018
- Worked on projects using knowledge gained in classes to put together recommendations for issues.
Projects
- Troubleshooting and implementation of IPMS for monitoring production through technology
- Design for SCARA robot for Modulator valve line for man power optimization
- Design calculation of Cost efficient smart AGV
- Design analysis and simulation of cost efficient articulated robot
- Produced high-quality documents, spreadsheets and presentations for internal and customer-facing needs
Internship Student
GKN Driveline
Chennai, TN
06.2016 - 08.2016
- Worked on projects using knowledge gained in classes to put together recommendations for issues.
- Established of Skill development center for Hyundai 5 star Audit
Education
Bachelor of Engineering - Mechanical Engineering
Chennai Institute of Technology
Chennai 05.2014 - 05.2018
Higher Secondary Certificate -
Valliammal, M, H, S, School
Chennai 04.2012 - 04.2014
Secondary School Leaving Certificate -
Valliammal, M,H,S, School
Chennai 03.2011 - 03.2012
Skills
SAP
Certification
HONORS DIPLOMA IN COMPUTER APPLICATION- A GRADE
Additional Information
- State level winner in “BHARATH KO JANO” quiz competition . Branch level “BHARATH KO JANO” quiz competition.
- 10th school topper with 97% “BEST IN MATHS” and “BEST IN HINDI” Award in 10th standard 2012.
- “BEST IN MATHS” and “BEST IN HINDI” Award in 12th standard 2014.
- Ranking in “MATHS OLYMPIAD” in national level.
- 3rd prize in “PROTOTYPE MODELLING” in SAE Tire 3 event-2014-2015
- 5th Place in VIRTUALS ROUND,UGKC National Level Competition – 2016
- 1st Prize in “CNC TURNING EVENT”,SAE Tire 2 convention -2016 & 2017 divisional level.
- Received “PARYAVARAN RATNA AWARD"- 74% merit
Accomplishments
- Supervised team of 107 staff members.
- Collaborated with team of 5 in the development of Productivity improvement and automation.
- Documented and resolved repeated breakdown in assembly line which led to increased productivity through reducing loss time
- Productivity improvement in Clutch servo 50 to 60 nos a profit of 3.5 lakhs CCP/year
- Productivity improvement in Vacuum brake valve line from 22 to 30 nos a profit of 3.5 lakhs CCP/year
- Achieved 4 lakhs CCP/year through effectively working with PED by reducing bottleneck time.
- 100 items improvement award for the month of April 2020
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Quote
There is a powerful driving force inside every human being that, once unleashed, can make any vision, dream, or desire a reality.
Tony Robbins
Timeline
Lean Six sigma black belt
06-2024
Production Engineer- Factory shift Incharge
ESAB
03.2023 - Current
Production Team Leader
ZF Wabco
01.2018 - Current
Internship Student
Wabco India
12.2017 - 01.2018
Internship Student
GKN Driveline
06.2016 - 08.2016
HONORS DIPLOMA IN COMPUTER APPLICATION- A GRADE
08-2014
Bachelor of Engineering - Mechanical Engineering
Chennai Institute of Technology
05.2014 - 05.2018
Mechanical CAD
05-2014
Higher Secondary Certificate -
Valliammal, M, H, S, School
04.2012 - 04.2014
Secondary School Leaving Certificate -
Valliammal, M,H,S, School
03.2011 - 03.2012
Industrial Projects
- “SKILL DEVELOPMENT CENTER- FOR HYUNDAI 5 STAR AUDIT” for GKN Pvt. Ltd. (INTERN TRAINING)
- “AUTOMATIC THREAD DETECTING FIXTURE” for MK AUTO COMPONENTS Pvt. Ltd (MINI PROJECT)
- "INTEGRATED PRODUCTION MONITORING SYSTEM" for ZF WABCO
- "DESIGN AND FABRICATION OF PICK AND PLACE ROBOT FOR DRY LEAK TESTING" for ZF WABCO
- "AUTOMATIC 4 BOLT TIGHTENING STATION" for ZF WABCO
- "PRODUCTIVITY IMPROVEMENT FOR 4" CLUTCH SERVO ASSEMBLY" for ZF WABCO
- "PRODCTIVITY IMPROVEMENT FOR DDVBV LINE" for ZF WABCO
- "RED ERGO SCORE ELIMINATION AND PRODUCTIVITY IMPROVEMENT FOR VBV LINE" for ZF WABCO
- "PRODUCTIVITY IMPROVEMENT FOR AIR TANK LINE IN 3 STAGES FROM 20 TO 36 NOS PER HOUR" FOR ZF WABCO
Paper Presentation
• "MESS MANAGEMENT" in Quality Circle Forum Of India.
- “BUSINESS PLAN” in UGKC- 2016
- "ELIMINATION OF ON LEAK IN CLUTCH SERVO ASSEMBLY" QC CIRCLE
- "ELIMINATION OF ON LEAK IN ZDS DDVBV" FOR QC CIRCLE
- "ELIMINATION OF RED ERGO SCORE IN VBV LINE" QC CIRCLE
Personal Information
- Date of birth- 27.01.1996
- Age- 25
- Gender- Male
- Father's Name- V.Manoharan
- Nationality- Indian
- Mother Tongue- Malayalam
- Hobbies- Reading books, surfing through net, and drawing
Affirmation
I hereby declare that the information furnished above is true to the best of my knowledge and conscience.
Place-Chennai
Date:
Your’s Truly,
(Mithun.M)
Industrial Projects
- “SKILL DEVELOPMENT CENTER- FOR HYUNDAI 5 STAR AUDIT” for GKN Pvt. Ltd. (INTERN TRAINING)
- “AUTOMATIC THREAD DETECTING FIXTURE” for MK AUTO COMPONENTS Pvt. Ltd (MINI PROJECT)
- "INTEGRATED PRODUCTION MONITORING SYSTEM" for ZF WABCO
- "DESIGN AND FABRICATION OF PICK AND PLACE ROBOT FOR DRY LEAK TESTING" for ZF WABCO
- "AUTOMATIC 4 BOLT TIGHTENING STATION" for ZF WABCO
- "PRODUCTIVITY IMPROVEMENT FOR 4" CLUTCH SERVO ASSEMBLY" for ZF WABCO
- "PRODCTIVITY IMPROVEMENT FOR DDVBV LINE" for ZF WABCO
- "RED ERGO SCORE ELIMINATION AND PRODUCTIVITY IMPROVEMENT FOR VBV LINE" for ZF WABCO
- "PRODUCTIVITY IMPROVEMENT FOR AIR TANK LINE IN 3 STAGES FROM 20 TO 36 NOS PER HOUR" FOR ZF WABCO
Paper Presentation
• "MESS MANAGEMENT" in Quality Circle Forum Of India.
- “BUSINESS PLAN” in UGKC- 2016
- "ELIMINATION OF ON LEAK IN CLUTCH SERVO ASSEMBLY" QC CIRCLE
- "ELIMINATION OF ON LEAK IN ZDS DDVBV" FOR QC CIRCLE
- "ELIMINATION OF RED ERGO SCORE IN VBV LINE" QC CIRCLE
Personal Information
- Date of birth- 27.01.1996
- Age- 25
- Gender- Male
- Father's Name- V.Manoharan
- Nationality- Indian
- Mother Tongue- Malayalam
- Hobbies- Reading books, surfing through net, and drawing
Affirmation
I hereby declare that the information furnished above is true to the best of my knowledge and conscience.
Place-Chennai
Date:
Your’s Truly,
(Mithun.M)
Industrial Projects
- “SKILL DEVELOPMENT CENTER- FOR HYUNDAI 5 STAR AUDIT” for GKN Pvt. Ltd. (INTERN TRAINING)
- “AUTOMATIC THREAD DETECTING FIXTURE” for MK AUTO COMPONENTS Pvt. Ltd (MINI PROJECT)
- "INTEGRATED PRODUCTION MONITORING SYSTEM" for ZF WABCO
- "DESIGN AND FABRICATION OF PICK AND PLACE ROBOT FOR DRY LEAK TESTING" for ZF WABCO
- "AUTOMATIC 4 BOLT TIGHTENING STATION" for ZF WABCO
- "PRODUCTIVITY IMPROVEMENT FOR 4" CLUTCH SERVO ASSEMBLY" for ZF WABCO
- "PRODCTIVITY IMPROVEMENT FOR DDVBV LINE" for ZF WABCO
- "RED ERGO SCORE ELIMINATION AND PRODUCTIVITY IMPROVEMENT FOR VBV LINE" for ZF WABCO
- "PRODUCTIVITY IMPROVEMENT FOR AIR TANK LINE IN 3 STAGES FROM 20 TO 36 NOS PER HOUR" FOR ZF WABCO
Paper Presentation
• "MESS MANAGEMENT" in Quality Circle Forum Of India.
- “BUSINESS PLAN” in UGKC- 2016
- "ELIMINATION OF ON LEAK IN CLUTCH SERVO ASSEMBLY" QC CIRCLE
- "ELIMINATION OF ON LEAK IN ZDS DDVBV" FOR QC CIRCLE
- "ELIMINATION OF RED ERGO SCORE IN VBV LINE" QC CIRCLE
Personal Information
- Date of birth- 27.01.1996
- Age- 26
- Gender- Male
- Father's Name- V.Manoharan
- Nationality- Indian
- Mother Tongue- Malayalam
- Hobbies- Reading books, surfing through net, and drawing
Affirmation
I hereby declare that the information furnished above is true to the best of my knowledge and conscience.
Place-Chennai
Date:
Your’s Truly,
(Mithun.M)
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