Summary
Overview
Work History
Education
Skills
Accomplishments
Key milestones - Awards and accolades
Languages
Hobbies and Interests
Personal Information
Timeline
Generic
M.MUROSOLI SELVAM

M.MUROSOLI SELVAM

Guduvancherry

Summary

Senior Manager with 20+ years of experience in Production & Manufacturing Engineering, New Project Management, and Process Enhancements. Expertise in Budget Planning, Lean Manufacturing, and Supply Chain Management, driving productivity and efficiency through leadership, operational strategy, and financial management.

Overview

21
21
years of professional experience

Work History

Head of Section (Senior Manager)

Hyundai Motor India Ltd
Chennai
01.2021 - Current
  • Company Overview: Currently associated with Hyundai Motor India Ltd (Chennai) - Senior Manager in Production Division (17 years).
  • Managed material operations for body, paint, and assembly shops.
  • Directed logistical processes involving more than 120 top-tier suppliers.
  • Supply Forecast Planning, Inventory Management, New project handling, Vendor Management, and Team Handling.
  • Managed and led a team of over 15 junior and executive employees.

Manager

Hyundai Motor India Ltd
Chennai
01.2016 - Current
  • Enhanced efficiency by implementing PQCDSM in production operations.
  • Responsible for Production Division Business Plan Strategy Preparation and Key Performance Index Achievement for Passenger car and P/Train shops.
  • Led preparation process for division's strategic business initiatives.
  • Drive and achieve production division key strategies, and achieve Key Performance Indicators.
  • Creating a platform for the employees to perform through the My Place My Pride concept for PQCDSM - Connecting all shops on one platform.
  • Plant Operation Management across all verticals and Top Management Review Management.
  • Manufacturing Excellence - Directly reporting to Director, Plant Head (Production Division).

Assistant Manager

Hyundai Motor India Ltd
Chennai
08.2008 - Current
  • Responsible for P/Train Process Engineering (Assembly and Machining Line)
  • Responsible for PQCDSM in Transmission and Machining Line production operation.
  • New Project Management, Project Planning, and Implementing New Projects.
  • Expert in Single Piece Flow Operation and Mistake-proof System in Machining and Assembly Lines.
  • Preparing production plan and achieving the production targets, and reducing the quality problem.
  • Project Planning, Scheduling, Execution, and Production Planning.
  • Year Business Plan Planning, Preparation, and Team Management
  • Implementing TQM and TPM Practices in the shop floor to improve Quality and productivity.
  • Effective Manpower Management, Resource allocation, Skill Identification, and Training.
  • Handled large workforce: 105 employees, IR coordination, and union management.
  • Currently associated with Hyundai Motor India Ltd (Chennai) - Senior Manager in Production Division (15.5 years).

Engineer

Lucas TVS Limited
Pondicherry
01.2007 - 01.2008
  • Preparing weekly production plan and reviewing the Plan Vs Actual.
  • Practicing daily routine management activities on PQCDSM in the shop floor.
  • Effective Manpower Management & Resource allocation - Starter motor, Alternator, and Ignition Lines.
  • Supplier process audit document preparation for Maruti, Ford, Tata, M&M, and Hyundai.
  • Process rejection monitoring and reduce the inline rejection.
  • Effective WIP Management and playing a major role in Consumable Cost Reduction.
  • Small Group Activities Facilitator & Implementing Innovative smart projects
  • Responsible for assembly line sequence of operation and responsible for ALR, CLR.
  • Responsible for assembly line tool management, gauges, and maintenance for SPM machines.
  • Providing QCT and implementing poke yoke systems, and applying TQM and TPM concepts.
  • Reducing the cycle time and improving productivity, and implementing SPF operations.
  • Handled large work force: 80+ employees (Women Workforce, Trainees)

Head of Production

Hindustan Unilever Limited
Haridwar
02.2004 - 11.2004
  • Project implementation and commissioning of the machine (Tube making machines).
  • Project Trainer, Machine maintenance, Men and material management, and plant planning.
  • Reduce the machine downtime and troubleshooting the problems.
  • Utility Installation & Commissioning (Chillers (Prasad GWK) & Compressor (Atlas Copco)
  • Production planning, controlling, and scheduling. Implemented TPM concepts.
  • Quality Management application and System implementation.
  • Manpower recruitment and manpower management.
  • Team Handling: 20+ Junior Engineers.

Education

MBA - Human Resource

Madras University
Chennai
01.2007

Bachelor of Engineering (BE) - Mechanical Engineering

Oxford Engineering college
Trichy
01.2003

Higher Secondary Course Certificate (HSCC) -

Government Higher Secondary Scholl
Budalur
01.1999

Secondary School Leaving Certificate (SSLC) -

Government Higher Secondary Scholl
Budalur
01.1997

Skills

  • SAP System Knowledge
  • Expertise in VATTZ
  • Failure Mode Analysis
  • 5S Practices
  • Waste Reduction Strategies
  • Just-In-Time Methodology
  • Value Stream Mapping
  • Statistical Process Control
  • TPM Methodologies
  • Microsoft Office Proficiency
  • ISO 9001:2008 Compliance
  • Proficient in OHSAS 18001:2007 Standards
  • EMS 14001 - Internal Auditor
  • Greenhouse Gas (GHG) Lead Auditor

Accomplishments

  • New projects handled, involved, and implemented new greenfield projects like SANTRO, Grand i10 NIOS, i20, new Verna, Aura, Creta, Venue, and Exter
  • Ageing machine replacement 50+ Gear Technology Machine Management and Assembly machines
  • Aging replacement budget of 150C handled for the renovation of a 17-year-old plant
  • New project budget planning and effective utilization: implement cost-effective solutions
  • Vehicle assembly efficiency improved by 2%, due to the modification from slot conveyor to chain conveyor
  • Successfully implemented trim sub-assembly single-piece flow operation (quality improvement)
  • HPT and HPV reduction through job contract activity in transmission assembly
  • Manpower reduction from 105 to 80 people through Transmission Sub-Assy outsourcing
  • 5 consecutive year production division business plan preparation and target achievement
  • Covid-19 management, successful plant startup, and touchless technique implementation
  • External Conference Assessment Coordination - Indian Manufacturing for Excellence Award winner (4 times) by Frost & Sullivan
  • Paperless digital scanning system implementation: invoice scanning in the system
  • Seat truck drop lifter man movement, low-cost automation implementation
  • Passenger car assembly AURA, I20, NEW VERNA, and EXTER supply chain container management, and implementing easy feeding methodology
  • Industry 4.0 - Autonomous Mobile Robot Sequence Feeding Concept Implementation
  • Digital Delivery Quality Confirmation System (DDQC) Implementation - 10 major vendors
  • Achieved 100% efficiency in gear reduction, starter motor, alternator, and ignition coil
  • Participated in the SGA National Level Competition (NCQC-2007) in Kolkata and won the Excellent Award for the Gear Reduction SPC System
  • Erected and commissioned 27 Kombi tube-making machines in the Black Sea project
  • Erection and commissioning of 10 compressors (Atlas Copco) and 10 chiller machines (Prasad GWK)
  • Achieved the highest production output of 9.5 lakh tubes per day in Shreeji Propack Limited

Key milestones - Awards and accolades

  • Hyundai Legends Award - 10 Years of Significant Milestones from 2008 to 2018
  • Best Safety Department Award winner in 2011, across the organization
  • Safety Conference in 2011: Safety in Industries at the Institution of Engineers (India)
  • Champion of Excellence Award in 2017: Commendable and exemplary efforts
  • Junior Committee Batch VI - Selected for Executive Development Program - Water, Energy Conservation, and Heat Management in Shop Floor - 2016 - 2018
  • Certificate of merit - Next big idea contest 2021 H1 selected for Top 10 Ideas (Energy Generation in Walk way)
  • Certificate of Completion - Strategy Thinking workshop 2023
  • Innovation & Cost Champions from 2022 To 2023 Saved 100 Cr /Year
  • Weight Reduction Campaign TFT Co-ord from 2022~ 2023 (20Kgs/year Reduction)
  • Express, Logistics & Supply Chain (ELSC) - Supply Chain Excellence in 2023 Award Winner (Auto Gate Entry Digitalization Project)
  • Manufacturing Today - Supply Chain Excellence Award Winner in 2022 (Truck Turnaround Time Reduction) & Smart Digitalization in 2023 (Runner-Up Award)
  • CII 9th National Level Competition 2024 - Low Cost Automation Platinum Award Winner (Safety and Energy) - Auto Mode Intervention Elimination in Seat Conveyor

Languages

  • English, Advanced
  • Tamil, Native
  • Hindi, Speaking

Hobbies and Interests

  • Listening Music
  • Playing Football (Hyundai Player)
  • Playing cricket (Hyundai Player)

Personal Information

  • Citizenship: India
  • Date of Birth: 06/15/82
  • Gender: Male
  • Marital Status: Married

Timeline

Head of Section (Senior Manager)

Hyundai Motor India Ltd
01.2021 - Current

Manager

Hyundai Motor India Ltd
01.2016 - Current

Assistant Manager

Hyundai Motor India Ltd
08.2008 - Current

Engineer

Lucas TVS Limited
01.2007 - 01.2008

Head of Production

Hindustan Unilever Limited
02.2004 - 11.2004

MBA - Human Resource

Madras University

Bachelor of Engineering (BE) - Mechanical Engineering

Oxford Engineering college

Higher Secondary Course Certificate (HSCC) -

Government Higher Secondary Scholl

Secondary School Leaving Certificate (SSLC) -

Government Higher Secondary Scholl

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M.MUROSOLI SELVAM