MOHAMMAD SHAHID
Delhi
Summary
Result-oriented professional with 6 years of experience in production planning & control, manpower management, and quality & safety. Comprehensive expertise in executing production plans and schedules, managing preventive and breakdown maintenance, and reducing downtime to enhance operational efficiencies. Focus on optimum utilization of manpower/materials. Played a key role in implementing Kaizen and predictive maintenance measures to improve production efficiency and quality. Skilled at maintaining and ensuring stringent adherence to quality standards, norms, and practices, identifying gaps, and taking corrective action. Proven track record of managing production operations with a key focus on top and bottom-line profitability. Successfully implemented cost-saving measures to achieve substantial reduction in budgeted costs. Exhibited excellence in leading process improvement, lean manufacturing, cost reduction projects, and implementing quality systems to enhance production efficiency.
Overview
7
7
years of professional experience
1
1
Certification
Work History
Assistant Manager Production
Varun Beverage Limited
01.2025 - Current
- Production planning, process and achieving the production targets with proper quality and food safety standard
- Daily monitoring the processing cost, KRAs and initiate plans and processes which maximize manufacturing cost
- Weekly and monthly stock reconciliations and cross verifying the yield and daily entries with SAP and reduce yield losses by driving continuous improvement activities
- Preparing production data for monthly presentation to the management & preparing training presentation for the team
- Determining machinery, material and manpower requirement for smooth execution of production plans
- To ensure safety compliance and discipline at shopfloor
- To ensure SOP being followed up at all the areas
- To ensure all offline activities like rework, reprocessing procedure in place and are being done in a systematic manner and ensuring minimum losses with higher output
- Study and reviews market complaints and suggest corrective and preventive action to mitigate its reoccurrence
- To lead the new projects and improvements activities at shopfloor and ensure the completion with the targeted date with all compliance in place
- Analyze the key bottleneck in each process and make plan to mitigate them based on the forecasted plan
- Operations & Maintenance
- Project Execution
- Operational Audits
- Digitalization (IOT 4.0)
- Predictive/ Preventive Maintenance
- Lean Manufacturing
- Cost Mgmt
- & Spare Planning
- Strategic Planning
- Team Management
Executive-Production
Varun Beverage Limited
11.2022 - 12.2024
- Employing methodologies such as Six Sigma to identify and eliminate inefficiencies, reducing costs, and enhancing overall productivity
- Steering efforts to ensure optimal use of manpower, equipment, and materials, thereby enhancing production output and minimizing delays
- Piloting and motivating cross-functional teams, fostering a collaborative work environment, and achieving common production and maintenance goals
- Addressing production and maintenance challenges, minimizing downtime, and ensuring smooth operations
- Ensuring equipment and personnel safety on production lines
- Assisting the site leadership team in fostering a safety, quality & TPM culture
- Implementing safety systems like Work Permit, SOPs, WI, and conducting interlocking audits
- Conducting risk assessments, emergency planning, hazard identification, and mitigation
- Certifying product quality, adherence to 5S and hygiene standards, and compliance with food safety requirements
- Managing maintenance of line equipment and spares
- Executing CLIT activities, weekly PM, abnormality identification, mitigation, and RCA for failures
- Driving projects aiming at enhancing system line efficiency, reducing water usage ratios, and improving overall productivity
- Optimizing Man-Machine resources by participating in the planning process
- Supporting the Production Manager in production/changeover planning to maximize efficiency
- Confirming compliance with production plans, RM/PM yields, and consumption of consumables
- Achievements:
- Achieved the highest Single-Line Efficiency (SLE) of 86.4% in the hot-fill line on a single day
- Attained the highest Shift SLE of 93.2% in the CSD line
- Steered a team to obtain Root Cause Analysis (RCA) for failures and enhance the overall efficiency of the line
- Accelerated the overall yield percentage of Raw Material/Packaging Material in the CSD line with a Krones machine, reaching a capacity of 800 BPM
Senior Engineer-Maintenance & Production
Caparo Engineering India Limited
12.2020 - 10.2022
- Optimized Man-Machine resources, actively contributed to planning processes, and supported the production manager in efficient production/changeover planning
- Managed RM/PM yields, consumables, and collaborated with department managers for streamlined operations across functions
- Monitored and optimized key performance indicators (KPIs) like MTBF, MTTR, and machine availability
- Promoted continuous improvement initiatives like Kaizen and 5S
- Analyzed equipment and personnel safety, contributed to building a safety culture, and implemented safety systems such as Work Permit, LOTO, and SOPs
- Conducted risk assessments, developed emergency plans, and identified hazards to enhance overall safety
- Facilitated line equipment maintenance, spares, and supported the implementation of Total Productive Maintenance (TPM); executed activities like weekly PM, abnormality identification, and root cause analysis (RCA) for failures
Engineer-Maintenance
Minda Silca Engineering Pvt. Ltd.
08.2018 - 12.2020
- Planned and implemented predictive/preventive maintenance schedules, conducted root cause analysis, and troubleshot technical issues to enhance machine reliability and adherence to quality specifications
- Managed documentation for Operations and Maintenance Manuals & SAP, analyzing PCC and MCC panel maintenance
- Implemented and led safety culture initiatives like TPM, HIRA, LOTO, and 5S
- Maintained daily records, production downtime, and maintenance checklists while actively participating in safety drills and EHS training
- Conducted regular equipment inspections and repairs to ensure smooth operations
- Led quality improvement initiatives using the PDCA cycle
- Managed critical spare parts inventory and utilized 7 QC tools for problem-solving
- Conducted training programs for team members and analyzed equipment performance data
- Notable Accomplishments:
- Recognized for outstanding contributions and awarded the prestigious Best Performance Award (2023)
- Led the installation and commissioning of Krones Ergo L Block machines (800 PPM), increasing production line net efficiency & RM/PM yield %, and successfully conducting GVRT tests for various pack sizes
- Acknowledged for initiating power savings and Overall Equipment Efficiency (OEE) improvements for the plant
- Received prestigious awards for outstanding achievements in Production Efficiency, Safety, and Maintenance
- Contributed as a key player in the company's cricket team, winning the championship in the annual tournament
Education
12th - PCM
CBSE
10th -
CBSE
B.Tech. - Mechatronic Engineering
Guru Gobind Singh Indraprastha University
Delhi01.2018
Skills
- Operations & Maintenance
- Project Execution
- Operational Audits
- Digitalization (IOT 40)
- Predictive/Preventive Maintenance
- Lean Manufacturing
- Cost Management & Spare Planning
- Strategic Planning
- Team Management
Languages
English
Hindi
Personal Information
Date of Birth: 01/03/95
Training
- Work at Height & Confined Space
- Krones Blow Mold Operation
- FSSAI
Notable Accomplishments
- Recognized for outstanding contributions and awarded the prestigious Best Performance Award (2023).
- Led the installation and commissioning of Krones Ergo L Block machines (800 PPM), increasing production line net efficiency & RM/PM yield %, and successfully conducting GVRT tests for various pack sizes.
- Acknowledged for initiating power savings and Overall Equipment Efficiency (OEE) improvements for the plant.
- Received prestigious awards for outstanding achievements in Production Efficiency, Safety, and Maintenance.
- Contributed as a key player in the company's cricket team, winning the championship in the annual tournament.
Certification
Training Regarding Food safety and Supervision Control
Timeline
Assistant Manager Production
Varun Beverage Limited
01.2025 - Current
Executive-Production
Varun Beverage Limited
11.2022 - 12.2024
Senior Engineer-Maintenance & Production
Caparo Engineering India Limited
12.2020 - 10.2022
Engineer-Maintenance
Minda Silca Engineering Pvt. Ltd.
08.2018 - 12.2020
12th - PCM
CBSE
10th -
CBSE
B.Tech. - Mechatronic Engineering
Guru Gobind Singh Indraprastha University
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