Mohammed Bilal Kashif

• Designed over 3 products successfully which includes a Secretion Management Device, CPAP/HFNC Device, and Fetal Monitoring Device, overseeing production processes from conception to completion.
• Addressed design challenges for VAPLumen (Consumable) and evaluated alternative design models to meet project requirements.
• Created parts for machining, sheet metal fabrication and injection molding.
• Defined and performed Design Verification Plan & Report (DVPR) for the designed equipment, components and systems.
• Identified the failure modes through Fault Tree Analysis (FTA) and performed PFMEA and DFMEA on device level.
• Created and maintained Device Master Record (DMR), Device history Record (DHR), Device History File (DHF), Bill Of Materials (BOM), ECR & ECO and other QMS related documents
• Designed a test JIG and defined testing plan and test protocol for CPAP/HFNC device to increase the quality and consistency of the devices made.
• Performed tolerance analysis to support success in high-volume product manufacturing.

Design, Development and Testing Of Leak Detection Unit (NPD – Cross Functional)

• Owned design, development, and testing of Leak detection unit for Air Operated Diaphragm pumps to be used in Explosive Environment
• Design of Mechanical enclosure confirming to ATEX standards and Performed design calculations to determine the strength of the overall unit
• Selection of Float sensor, LED, Buzzer, Battery, Electrical enclosure, and other electrical components based on Intrinsic Safety, UL, and IP standards
• Design of Test plan, Test setup for testing and responsible for testing of Leak detector unit in diaphragm pumps for different conditions and documented the reliability of the proposed design
• Collaborated with Global Team and carried out multiple design reviews with ATEX consultant to make the whole system Intrinsically safe
• Created CAD models and detail drawings for Sheetmetal and machined components with application of GD&T per ASME Y14.5.

Design, Development And Testing Of Lobe Pump (NPD)

• Owned and managed the entire product roadmap from conceptual design, development, and testing of Hygienic Lobe pump to expand product portfolio in a market worth of $600 Million USD
• Performed a competitor analysis between 5 market leaders for 1” pump size.
• Performed design calculations such as Mathematical modeling of Lobe profile, Shaft Calculation, Gear Calculation, Pump casing calculation, Motor Calculation and Bolt calculations.
• Selection of Bearings, Couplings, Seals, Elastomers, Fasteners and Electric Motor
• Hosted multiple design reviews with Global Team and internal stake holders in constructing Proof of Concept
• Created CAD models and detail drawing for 14 different casting, machined and sheetmetal components with application of GD&T per ASME Y14.5 for prototype.
• Defined Test plan, Test setup and performed testing of prototype pump for different conditions and documented the reliability of the proposed design

Redesign Of Fluid Contact Components For Air-Operated Double Diaphragm Pump (VAVE)

• Successfully developed concepts for 1”,1.5” & 2” AL, SS & Ductile Iron Pumps thereby achieving 22% weight saving and estimated revenue of $1.54 Million USD
• Performed Finite Element Analysis (FEA) for 5-8 Casting components to understand Von Moises Stress induced during pressurized conditions
• Spearheaded and coordinated the Design reviews with Global Design Team in understanding and improving the pain areas in existing pump design
• Created CAD model and detail manufacturing and assembly drawings for all 3 pump sizes with application of GD&T per ASME Y14.5 Standards for tooling.