Mohan KC
Chennai
Summary
My Current Senior Associate with a strong track record of ensuring product, process, and documentation compliance with organizational and customer requirements. Skilled in conducting internal audits, implementing corrective and preventive actions, and driving continuous improvement initiatives to meet industry standards such as ISO, IATF, and customer-specific requirements. Adept at managing end-to-end QA activities including inspection, testing, control plan management, and Poka Yoke implementation for Critical-to-Quality (CTQ) features. Known for strong analytical abilities, attention to detail, and cross-functional collaboration to resolve quality issues, reduce defects, and enhance customer satisfaction. Committed to maintaining high standards of quality while meeting production timelines, customer requirements.
Overview
11
11
years of professional experience
Work History
Senior Associate QA
SRF Limited
Gummidipoondi
04.2014 - Current
- Conduct internal and external quality audits to ensure compliance with ISO 9001, IATF 16949, and customer-specific requirements.
- Inspect and verify incoming raw materials, in-process production, and finished goods to ensure defect-free delivery.
- Maintain and update Control Plans, FMEA, and Process Flow Diagrams based on product or process changes.
- Lead root cause analysis (RCA) and implement Corrective and Preventive Actions (CAPA) for customer complaints and internal rejections.
- Manage PPAP documentation, sample submission, and customer approvals for new and modified products.
- Implement and monitor Poka Yoke systems to control Critical-to-Quality (CTQ) features.
- Coordinate with cross-functional teams (Production, Maintenance, PPC, R&D) to resolve quality issues and improve process efficiency.
- Prepare and present monthly quality performance reports to management.
- Train operators and line supervisors on quality standards, inspection methods, and defect prevention techniques.
- Reduced customer complaints by 30% through effective RCA and implementation of robust CAPA measures.
- Achieved zero non-conformities in consecutive customer and ISO/IATF audits.
- Successfully implemented Poka Yoke systems for CTQ features, eliminating recurring in-process defects.
- Recognized with an Employee Excellence Award for outstanding contribution to quality improvement.
Education
B.E - Mechanical Engineering
RVS College of Engineering
Sethilpakkam Village, India06.2017
Diploma - Mechanical Engineering
RMK Sri Druga Devi Polytechnic College
Kavaraipettai, India04.2012
Skills
- Quality Management System
- Product & Process Audits
- Root Cause Analysis
- Corrective and preventive actions
- PPAP & APQP Documentation
- Workplace Safety Professional
- 5S methodology
- Documentation and reporting
- Oracle database administration
- Barcode and Data log
- MS Office
- Qlik Sense
- Poka Yoke Implementation
Accomplishments
- Reduced customer complaints by 30% through effective RCA and implementation of robust CAPA measures.
- Achieved zero non-conformities in consecutive customer and ISO/IATF audits.
- Successfully implemented Poka Yoke systems for CTQ features, eliminating recurring in-process defects.
- Recognized with an Employee Excellence Award for outstanding contribution to quality improvement.
Awards
- Specific Award
- Protsahan Award
- 10 Years Long Service Award
Languages
- English
- Tamil
- Telugu
- Hindi
Personal Information
- Date of Birth: 09/12/93
- Nationality: Indian
- Marital Status: Married
Timeline
Senior Associate QA
SRF Limited
04.2014 - Current
B.E - Mechanical Engineering
RVS College of Engineering
Diploma - Mechanical Engineering
RMK Sri Druga Devi Polytechnic College
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