Summary
Overview
Work History
Education
Skills
Certification
Accomplishments
KEY PROJECTS
Languages
Timeline
Generic

MOHAN RAJ T | OPERATIONS MANAGER

Summary

Results-driven Operations and Quality Engineer with 7+ years of hands-on experience in manufacturing and water treatment industries. Proven expertise in implementing lean methodologies, leading continuous improvement initiatives, and ensuring ISO and GMP compliance. Skilled in SCADA/HMI systems, team leadership, and cost-reduction strategies. Committed to operational excellence, safety, and innovation.

Overview

8
8
years of professional experience
1
1
Certification

Work History

Executive Engineer – Supervisor in RO Water Plant

Biocon India Ltd
11.2019 - Current
  • Supervise RO water treatment plant operations for quality, efficiency, and regulatory compliance.
  • Operate SCADA/HMI systems to monitor pump performance, flow rate, water quality and tank levels.
  • Conduct water quality tests (conductivity, chlorine, pH, turbidity) and maintain GMP standards.
  • Basic knowledge of ETP and STP process flows.
  • Implement CAPA and change control actions for deviations.
  • Maintain operational logs, SOPs, and documentation for audit readiness.
  • Implemented real-time system monitoring to enhance plant reliability and efficiency.

Operations and Quality Engineer

CRP India Pvt Ltd
10.2018 - 10.2019
  • Led continuous improvement programs, boosting customer satisfaction by 30%.
  • Reduced production defects by 25% through effective QMS deployment.
  • Coordinated with R&D for product qualification and regulatory compliance.
  • Oversaw shop floor operations with a 15+ member team.
  • Applied 5S practices, improving workplace efficiency by 10%.

Quality Control Specialist

Brakes India Ltd
10.2017 - 04.2018
  • Conducted product inspections and maintained quality documentation.
  • Supported internal and external audits.

Education

Bachelor of Engineering - Mechanical stream

Anna University
04.2017

Skills

  • Operations Management: Process Optimization, Plant Reliability, Preventive Maintenance
  • Quality Assurance: QMS, Root Cause Analysis, SPC, Risk Assessment
  • Process Improvement: Lean Manufacturing, Six Sigma, Kaizen, 5S, TPM
  • Utility Management: WFI, Compressors, AHU, Cooling Tower, DM Plant
  • Technical Tools: CAD, SCADA, HMI, MS Excel & Office Suite
  • Leadership: Team Building, Training & Development, Cross-functional Collaboration
  • Compliance: ISO Standards, Regulatory Adherence, GMP Practices

Certification

Certified in Lean Manufacturing & TPM

Accomplishments

  • Increased membrane life by 30% through improved cleaning protocols.
  • Reduced downtime by 40% via preventive maintenance in RO system.
  • Maintained zero data integrity issues in documentation.
  • Reduced deviation occurrences by training operators and proactively monitoring parameters.

KEY PROJECTS

Low-Cost Automation Project – Wheels India Ltd.

• Conducted motion studies and root cause analyses (Fishbone, Pareto).

• Installed an automatic nozzle spray system to reduce non-value-added time.

Languages

Tamil
Advanced (C1)
English
Advanced (C1)
Kannada
Intermediate (B1)
Hindi
Intermediate (B1)

Timeline

Executive Engineer – Supervisor in RO Water Plant

Biocon India Ltd
11.2019 - Current

Operations and Quality Engineer

CRP India Pvt Ltd
10.2018 - 10.2019

Quality Control Specialist

Brakes India Ltd
10.2017 - 04.2018

Bachelor of Engineering - Mechanical stream

Anna University

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MOHAN RAJ T | OPERATIONS MANAGER