Mohan Chandrakanth P
Bangalore
Summary
Results-oriented engineering professional skilled in assembly process planning and manpower management. Known for developing effective assembly processes and mentoring technicians, fostering a culture of continuous improvement and operational excellence.
Experienced professional in AS9100D certified environment with expertise in assembly processes. Proven ability to lead teams, optimize operations, and enhance efficiency in aerospace manufacturing.
Overview
10
10
years of professional experience
1
1
Certification
Work History
Senior Engineer - Assembly
Magellan Aerospace Private Limited
TUMKUR
09.2023 - Current
- Lead a team of 9 engineers/technicians in aerospace assemblies for Airbus, Boeing, and PWC programs.
- Review RFQ assembly drawings, coordinate with customers to clarify queries, and translate specifications into detailed assembly process requirements.
- Develop process sheets, including design of assembly fixtures & tools for bush installation, bearing installation, shrink fit, staking, and sealant application (QPL/AQPL compliant).
- Prepare Qualification Test Plans (QTP) for Airbus process qualifications and perform gap analysis to ensure adherence to Airbus specifications.
- Raise Engineering Change Notices (ECN) based on internal/external customer data to maintain alignment of customer specifications with internal process configurations.
- Create SOPs for assembly operations (Hydraulic press, Part marking by inkjet, Assembly departmental procedures) to standardize practices.
- Design assembly layout for new plant with lean manufacturing considerations.
- Implement customer-specified tools to ensure form, fit & function compliance without compromising quality.
- Prepare PFMEA, Process Flow Diagrams (PFD) & Control Plans for assembly parts, ensuring foolproof processes with all potential risks addressed.
- Participate in MRB reviews of non-conformance parts, identify root causes, and implement RCCA to prevent recurrence.
- Train and upskill assembly technicians on customer specifications and conduct refresher training programs on critical assembly processes to strengthen workforce capability.
- Act as a certified Internal Auditor: ISO 45001 (EHS), ISO 14001:2015 (Environmental Management Systems), AS9100D (Aerospace QMS).
- Resolve assembly issues through Kai-zen methodologies, improving quality and reducing downtime.
- Plan AGS & consumables requirements annually, raise PRs to SCM, and identify alternate sealants/inks/consumables.
- Prepare and validate process sheets & First Article Inspections (FAI), and troubleshoot production issues to meet delivery and quality targets.
Manufacturing & Production Engineer - Unmanned Aerial Vehicle (UAV)
Tata Advanced Systems Limited
Bangalore
10.2021 - 09.2023
- Managed prototype UAV builds and limited series production, ensuring on-time delivery.
- Calculated manpower requirements and optimized methods, tools, and equipment to improve efficiency.
- Reduced assembly non-conformances through effective Root Cause Analysis (RCA) and Corrective Actions (CAPA).
- Interpreted and analyzed engineering blueprints and project documentation to develop streamlined workflows.
- Designed and optimized plant layout to maximize space utilization and meet production/delivery targets.
- Created engineering documentation for manufacturing processes, ensuring accuracy and traceability.
- Oversaw daily production operations, aligning with project schedules and customer requirements.
- Identified and implemented risk mitigation measures to enhance workplace safety.
- Built strong cross-functional collaboration with engineering, planning, and design teams.
- Fostered a high-performance team culture and streamlined production schedules for efficiency.
- Investigated quality issues and implemented corrective actions to ensure compliance.
Production Engineer
Tata Advanced Systems Limited
Bangalore
09.2018 - 03.2021
- Proven Track record in Assembling & Integration of Spacecraft.
- Prepared panel frames and executed panel/frame integration as per satellite layout drawings.
- Performed load testing of MGSE (fixtures, handling & positioning systems).
- Prepared Bill of Materials (BOM) for spacecraft electronic packages.
- Conducted receiving inspection of structures, panels & subsystems as per ICDs.
- Performed match-mate/fit checks of panels & packages on spacecraft structure.
- Executed assembly, torqueing & integration of electronic packages, connectors, and satellite panels (panel closure).
- Tracked and documented all integration activities in compliance with ISRO standards.
- Maintained technical documentation: DORs, inspection/assembly checklists, hardware logbooks, and environmental test readiness records.
- Monitored and recorded spacecraft mass measurements from structure level to dispatch.
- Proven Track record in Assembly & Integration of electromechanical Modules on Defence vehicles.
- Delivered targeted projects with zero defects, ensuring on-time customer commitments.
- Reviewed integration drawings, raised Design Change Requests (DCRs) to improve manufacturability.
- Assembled electro-mechanical modules, MAST, antenna & rack assemblies on defence vehicles.
- Planned, coordinated, and directed daily production operations to meet delivery milestones.
- Led and evaluated team performance, introducing efficient production methods to boost productivity.
- Troubleshot process issues, implementing solutions that minimized downtime.
- Developed and updated process documentation to ensure accuracy and ease of use.
- Ensured effective implementation of design practices to meet customer and defence standards.
Production & Manufacturing Engineer
Tata Advanced Systems Limited
Hyderabad
05.2017 - 09.2018
- Proven Track record in Assembling & Integration of Airframe structure.
- Delivered targeted projects with zero defects by driving quality-focused practices.
- Improved operator efficiency and reduced average assembly hours through skill development and process enhancements.
- Minimized Non-Value Added (NVA) activities, boosting overall productivity.
- Controlled dispatch schedules and led the dispatch team to ensure on-time delivery.
- Reduced assembly non-conformances by implementing Root Cause Analysis (RCCA) and Corrective Actions (CAPA).
- Addressed customer feedback proactively, reducing recurring issues (“crab trend”).
- Promoted Kaizen initiatives and organized training programs for workforce upskilling.
- Applied Lean Manufacturing tools (5S, Andon, Bottleneck Analysis, JIT, Poka-yoke, PDCA, Visual Factory, OEE) to improve operational efficiency.
- Planned and executed daily operations, ensuring alignment with production goals.
Graduate Apprentice Trainee in Tool Design
Hindustan Aeronautics Limited (HAL)
Bangalore
03.2016 - 04.2017
- Draughtsman in LCA Tejas Assembly Jigs
- To draft engineering drawings of Assembly Jigs
- Involved in preparing Bill of materials
- Drafting and documentation of following jigs and fixtures
- Finished assigned work on schedule with minimal supervision.
- Drafted entire center fuselage assembly Jig of LCA Tejas.
Education
Bachelors - Aeronautical Engineering
Madha Engineering College
Chennai, Tamil nadu, India05.2015
Higher Secondary Education -
Marthoma Matriculation Higher Secondary school
Chennai, Tamil nadu, India03.2011
Skills
- Mentoring skills
- Integration operations
- RFQ analysis
- Process documentation
- Fixture design
- Root cause analysis
- Assembly processes
- PLM software (Teamcenter)
- Design software (CATIA V5)
- Design software (UG NX)
- Six Sigma yellow belt
- Office suite (Word, Excel, PowerPoint)
- Team management and leadership
- SAP Business One
- Lean manufacturing
Accomplishments
- Best Team award for performing satellite mechanical integration activities with zero defect.
- Received Best Team Award six times for timely integration and troubleshooting of UAVs
- Received Champion of the Quarter award for on-time delivery of 100 UAVs with effective planning
Certification
Certified Internal Auditor
- ISO45001
- ISO14001:2015
- AS9100D
Personal Information
- Date of Birth: 08/18/93
- Gender: Male
- Nationality: Indian
Languages
English
First Language
Tamil
Proficient (C2)
C2
Hindi
Upper Intermediate (B2)
B2
Kannada
Upper Intermediate (B2)
B2
Telugu
Intermediate (B1)
B1
Disclaimer
I hereby solemnly declare that the above-mentioned details are correct to the best of my knowledge and I bear the responsibility for the correctness of the above-mentioned particulars.
Timeline
Senior Engineer - Assembly
Magellan Aerospace Private Limited
09.2023 - Current
Manufacturing & Production Engineer - Unmanned Aerial Vehicle (UAV)
Tata Advanced Systems Limited
10.2021 - 09.2023
Production Engineer
Tata Advanced Systems Limited
09.2018 - 03.2021
Production & Manufacturing Engineer
Tata Advanced Systems Limited
05.2017 - 09.2018
Graduate Apprentice Trainee in Tool Design
Hindustan Aeronautics Limited (HAL)
03.2016 - 04.2017
Bachelors - Aeronautical Engineering
Madha Engineering College
Higher Secondary Education -
Marthoma Matriculation Higher Secondary school