MD K A AHAMMAD ALI
Quality Assurance_Dy. Manager
Hyderabad
Summary
18 years of work experience in Aerospace industry, with vast exposure in Quality and Internal MRB for Leading OEM’s
Overview
20
20
years of professional experience
1
1
Certificate
3
3
Languages
Work History
TATA Aerospace & Defence Limited
05.2025 - Current
- TATA Advanced Systems Limited - May 2025 to Present
- TATA Boeing Aerospace Limited – Apr 2017 to Apr 2025
- TATA Advanced Systems Limited – Apr 2014 to Mar 2017
- TATA Sikorsky Aerospace Limited – Dec 2010 to Mar 2014
VEM Technologies Private Limited
04.2006 - 11.2010
Education
Diploma - Mechanical Engineering
01.2006
- State board of technical education & Training
- GPA: 71%
S.S.C - undefined
01.2003
- Board of secondary Education
- GPA: 78%
Skills
Assembly & Details Parts Quality control, Quality Assurance, Quality Engineering & Supplier Quality
APQP – PFD, PFMEA, MSA, SPC, FAI, PPAP
MRB – Defects Management
Review of Non-Conformance and Disposition Types
AS9100, AS9145, AS9102
Scheduling / Conducting Internal Audits & Audit Compliance
Quality Management system requirements
Product Audits, Process Audits, Internal Audits, Customer Audits, Certification Audits
Supplier Audits, Supplier relationships, Supplier delegation & guidance
Process Qualification Audits
FAI Documentation, Technical review meeting, Program reviews
RCCA – Root cause & Failure analysis of Aerospace components and systems, Corrective actions, Immediate actions, Preventive actions, Method of Evaluation, Effectiveness verifications to prevent the recurrence of the defect
Good in conceptualizing Engineering Drawings and Documents (Methods Process)
Good theoretical knowledge in aircraft structures, Assemblies, Installation Drawings, Detail parts drawings
Analyzing to Identify & evaluate Product Quality Requirements
Comprehensive knowledge of quality requirements
Customer Requirements, Contract reviews, Government Regulations, Drawing Requirements, Quality Procedures, Gap Analysis, Preparation & Review of QAP, Standard Operating Procedures, Company Procedures, Program specific Operating Instructions
Customer Complaints, Site Escapes, Notification of Escapement (NOPE/NOE)
Change implementation Board member
Good Interpersonal & good presentation skills
Kaizens for improvement of process Engineering
Customer meetings, Reviews
Active member of change implementation board, guides & validating Configuration Management requirements
SAP HANA QM
Technical Training, Training material Preparation
Digital & Strategic initiatives
Team Handling
5S
Good Oral communication
Supplier Performance improvement
Mitigation Actions against Industrial Risks
Recovery Plans
Supplier Industrial risks
Supporting in new Product introduction
Supplier Performance
Supplier Selection
Supplier Capacity assessment
Certification
Certified AS 9100 Internal Auditor.
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Timeline
- TATA Aerospace & Defence Limited
05.2025 - Current
- VEM Technologies Private Limited
04.2006 - 11.2010
A.K.T.P.Z.P High School - S.S.C,
S.M.V.M Polytechnic - Diploma, Mechanical Engineering
Languages Known
English – Full Professional Proficiency
Hindi – Professional Working Proficiency
Telugu – Native or Bilingual Proficiency
Urdu - Native or Bilingual Proficiency
CORE COMPETENCIES
- Quality Assurance
- Aerospace Manufacturing
- Compliance Standards
- Quality Management Systems
- Process Improvement
- Supplier Quality Analysis
- Product Excellence
- On Time Delivery
- Planning & Documentation
- Customer Relationship Management
- Team Management & Leadership
- Training & Development
Declaration
I affirm that information given in this application is true to the best of my knowledge and belief. (MD K A Ahammad Ali)
Roles/Responsibilities
- Lead Quality Assurance / Quality Engineering / Quality Control / Supplier Quality.
- Review of Contracts & Identifying Customer requirements, Preparing of Quality Assurance Plan, Conducting Gap Analysis of Organizational Standard Operating Procedures & Customer requirements & Preparing Project specific work instructions.
- Reviewing of Technical Specifications & Identifying Technical Qualification requirements & Leading the Plant Technical Qualification assessments.
- Coordinating with Customers to get required accesses & ensuring the closure of pre industrialization activities.
- Conducting review meetings on PFDs, PFMEAs, Control plans, MSA, SPC and other elements of APQP and ensuring the Customer requirements compliance.
- Ensuring the timely closure of Supplier source inspection, Receiving Inspection, In process Inspection to avoid Production stoppage due to Inspection delays.
- Reviewing FAI documentations, Accepting / Rejecting based on the Inspection results.
- Independent acceptance authority for products and services and ensuring contractual, Customer and regulatory requirements are satisfied.
- Perform Surveillance audits at supplier facilities based on risk and previous experience of the material and supply chain performance and Notify Supplier Defects, ensure necessary corrective and preventive actions are taken by suppliers and ensure compliance to QMS, Customer requirements at supplier’s places.
- Identify and escalate suppliers who do not meet quality expectations by generating and monitoring supplier ‘right first time’ data also reviewing the Short term & Long term actions and recovery plans for Quality Improvements.
- Initiating Supplier Quality Improvement Projects against poor performing suppliers, monitoring & ensuring supplier developments.
- Assessing & Qualifying the Suppliers identified by the SCM team & ensuring the customer requirements are flown down to the Qualified Suppliers. Ensure that purchase order requirements are fully understood by all the suppliers.
- Assess the Supplier capacity, capability & performance and contribute to the Supplier development
- Identifying Supplier Industrial risks & proposing mitigation actions.
- Reviewing of Inspection reports submitted by Inspectors, Accepting the Assembly structure/Detail Parts based on the inspection results & Initiating NCRs in case of any deviation found.
- Internal MRB for Disposition of Non-Conformances and Planning the rework sequences.
- Review of Rework operation sheets before releasing to shop floor.
- Leading the RCCA Team and Conducts Root Cause Analysis for Non-Conformances, implements the corrective actions.
- Coordinating with Customer for External dispositions & ensuring timely Corrective action submission & FPY of Corrective action submissions
- Leading & monitoring APQP implementation.
- Preparation of Internal Product & process Audit Plan & ensuring Audit compliance.
- Facing Customer/ Third party & Certification agency audits.
- Single point of contact for Customer on Quality related issues and Non conformances management/Customer complaints.
- Member of Cross functional team for writing Procedures and processes (SOP), Project specific work instructions & Change Implementation Board.
- Reviewing the Standard Operating Procedures as per the frequency scheduled & identifying the gaps and initiating the request for updating the procedures.
- Leading for the Management review meetings on review of Quality Health of organization
- Single point of contact for SAP HANA QM implementation. Preparing / reviewing the Business Requirement Documents (BRD’s) for SAP HANA development / improvements. Coordinating with the Developer & ensuring the SAP developments as per the Organizational Standard operating Procedures. Addressing the day to day SAP issues raised in the Shop floor.
- SPOC for customer in nonconformance management, Customer complaints & Notification of escapements.
- Daily interactions with customers and weekly interactions with sites on Quality and NCR related issues.
- Weekly, Monthly & Quarterly meetings with Both Internal and External customers on project management.
- To plan, organize, direct & Control with evaluation of project activities.
- Coordinated the schedule of major work activities to ensure timely completion and to meet inter-department and customer commitments.
- Conforming the Work as per Standard operating procedures and meets Blueprint requirements.
- Initiates and follows up on drawing changes with Engineering to alleviate problems in Aircraft Manufacturing and to bring down the Production time.
- Inspecting validity of tools, fixtures & jigs & cuttings tools & Hand tools.
- Conducting Part fit checks for Jigs & Tools & approving the Tools for Line production.
- Responsible for quality planning activities and scheduling of the Deliveries.
- Responsible for training of Associates for all the new Process and new revisions in Drawings.