Pro/Engineering
MOHANKUMAR VARATHARAJU
Chief Engineer - Diesel Platform
Pune
Summary
A highly efficient, hardworking and talented design engineer with a comprehensive understanding of design processes and also manufacturing and construction methods. Experienced in all the design stages of a product, including research, development and manufacture right through to installation and final commissioning. Possessing a good team spirit, deadline oriented and having the ability to produce detailed technical specification from client requirement
Overview
14
14
years of professional experience
6
6
years of post-secondary education
6
6
Certifications
3
3
Languages
Work History
Chief Engineer
Stellantis
Pune
03.2016 - Current
- Leads engineering teams to deliver prototype & production batches that meet vehicle / program requirements.
- Leads the technical reviews/evaluations and technical specification sign-offs (Design Reviews).
- Leads the technical responses to investigate/action bulletins that relate to the technology.
- Co-leads proactive Risk Management tasks with QRE Team (i.e DFMEAs, DFSS, LUR, Reliability Demonstration) and track/lead resolution of all GIMs.
- Coordination of technical departments involved in project target achievement.
- Coordinate release of required technical information to support approval of required Compliance Procedure and Compliance Reports.
- Coordination of Technical Cost Reductions (TCRs).
- Technical Interface to Vehicle & PT Integration, AME, Purchasing, Calibration, Quality, Suppliers and EE Systems.
- Ensure procedures and methodologies application according to required standards and lead project documentation creation, monitoring and updating.
- Ensure best practices and lessons learned are used and properly shared across the engine Family.
- Review, approve and track the System DVP&R and supports the development of the component DVP&Rs.
- Support releases of Product Book updates and International Product Specification documents.
- Trouble shoots analysis at supplier deviation against drawing.
- Oversight of all aspects of the assigned product (hardware, packaging, builds, validation, ED&D, DVPR,, Design Change Requests, etc).
- Attended weekly department head meetings to share information and voice concerns.
- Optimized performance of facility machinery through calibration and repairs
Technical Lead - R&D
Amalgamation Valeo Clutch Pvt. Ltd.
Chennai
01.2015 - 02.2016
- Customer voice and new development RFQ BOM preparation.
- Design & development of new clutch kits as per customer requirement RFQ & aligned with Global standard of Valeo.
- Design validation - Disc assembly, Cover assembly to be finalized.
- Process validation - Planning, after FDPR conditioning Validation, Result Analysis and improve design or finalizing for SOP.
- DVP&R follow-up & complete with customer interaction & co-ordination till VSOP.
- Tolerance Stake-up analysis.
- Problem identification & use tool to identify root-cause to re-solve issue during development and serial production.
- Follow-up performance of our project in field and made root-cause to improve performance.
- Identified value opportunities to exploit product for maximum business effectiveness
Engineer - Research and Development
INDIA PISTONS
Chennai
01.2012 - 01.2015
- Associated with various projects such as Design & Development of Piston Rings for Various Engines such as Stationary, Bi-Wheelers, LCV's, & MCV's & Etc.
- Reviews in co-ordination with Core Functional Team(CFT) before starting development activity & Preparation of (Design Failure Mode Effective Analysis)DFMEA.
- Design calculations of Pistons & Rings and Control Spring for oil ring.
- Co-ordination with customers during process & product audit (ISO 9001) & to ensure the approval product.
- Participated in continuous improvement by generating suggestions, engaging in problem-solving activities to support teamwork
- Proficient in predicting friction and power losses, gas blow-by and blow-back, oil consumption and wear rates for ring faces, groove-ring side faces and liner
- Performed analysis for new as well as failed piston assembly designs, Concept validations, DOE's.
- Used critical thinking to break down problems, evaluate solutions and make decisions
Design Engineer
Design Desk India Private Limited
Chennai
09.2008 - 12.2011
- Good track record of managing complex multifunctional projects & site management in various environments.
- Creating effective, informed and highly motivated teams focused on delivery.
- Successful and demonstrable delivery of results from client site.
- Producing and delivering project documentation, e.g User manuals and support.
- Managing and supporting testing and implementation of business initiatives.
- Review and approve all project documentation & Identify problem to resolve any issues that arose.
- Generating Work Packages and Work Instructions for team members and subcontractors.
- Supported engineering design development through analysis and simulation of prototypes and 3D computer models
- Worked with fabricators to test prototypes and develop production processes
- Addressed design challenges and evaluated alternative design models to meet project requirements
Education
Bachelor of Engineering - Automobile Engineering
Institute of Road And Transport Technology
Erode 06.2004 - 03.2008
12th HSS -
Ideal Higher Sec. School
Erode 06.2002 - 04.2004
10th SSLC -
Ideal Higher Sec. School
Erode 06.2001 - 04.2002
Skills
Budget creation
Project management proficiency
Product development
Mechanical engineering
Budgeting
Production understanding
2D and 3D modeling
Safety meetings
Workflow planning
Accomplishments
- Won second prize in paper presentation at MECHCRAFT'06 for Renewable energy during collage
- Collage final year project: Investigation of Air Flow in the Inlet Manifold of the Multi-cylinder diesel Engine using fluent project done successfully
- Successfully completed 300kW wind turbine development project
- Semi-inlaid oil control ring new concept developed for reduced the BLOW-by and Oil-Fuel Consumption
- MSIL YRA K12M & K12C, National Service Scheme (NSS) Jul 2006.
- Fam.B 2.0L Diesel Engine BSIV & BSVI engine localized in India for Jeep Compass, Tata Harrier, SAIC motors.
- Individual complementary received for successfully localized Fam.B 2.0L Diesel Lower Cylinder Head Localized in India
Software
Auto CAD
NX Unigraphics
Teamcenter
PLM
MS OFFICE
MS Project
Certification
Pro/Engineering
Interests
Diesel engine
Eclectic vehicle technology
Fuel cell technology
Hobbies
Playing cricket
Playing chess
Listening music
self-Driving
Personal Info
Father Name : Mr.K.Varatharaju
Mother Name : Mrs.V.Saroja
Wife Name : Mrs.M.Thilagavathi
Kids Name: Master. Theeran & Thiyash
Date of Birth : 8th May 1987
Permanent Address : Kattur, Kullamudaiyanoor (Po), Mettur(Tk), Salem(Dt), Tamil Nadu.
Passport No. : G8483691
Timeline
Building Trust
11-2020
People Management
04-2020
Chief Engineer
Stellantis
03.2016 - Current
Technical Lead - R&D
Amalgamation Valeo Clutch Pvt. Ltd.
01.2015 - 02.2016
Engineer - Research and Development
INDIA PISTONS
01.2012 - 01.2015
Essential Aspects of fastening steel structure by Bolting
06-2010
Statistical process Control basic
04-2009
Design Engineer
Design Desk India Private Limited
09.2008 - 12.2011
Auto CAD
06-2008
Pro/Engineering
03-2006
Bachelor of Engineering - Automobile Engineering
Institute of Road And Transport Technology
06.2004 - 03.2008
12th HSS -
Ideal Higher Sec. School
06.2002 - 04.2004
10th SSLC -
Ideal Higher Sec. School
06.2001 - 04.2002