Young and articulate individual with demonstrated working experience in operational planning domain. Strong Interpersonal skills ensuring the ability to work in a highly diverse environment in which respectful and effective communication skills are integral.
7 years of rich experienced in Production Planning with a demonstrated history of working on SAP (PP Module) and inventory control in the automotive and EMS industry. Proven strengths in Inventory management, Demand planning and forecasting, Strategic planning, Resource management, Material requirement planning, continuous improvement and lean manufacturing.
Overview
7
7
years of professional experience
Work History
Assistant Manager
Sahasra Electronics
02.2024 - Current
Production planning for all SKUs of assigned categories.
Preparing of production plans based on ABP plans & replenishment strategy considering last 30 days sales trend, future forecast, capacity considerations and sales priority if any.
Strategic Capacity Planning for all SKUs against available capacity of the factory and building stocks wherever required.
Responsible for Automated Planning Adherence and driving improvement projects.
Coordinating with SAP & Master Data Management teams to ensure proper master data maintenance.
Optimize Finished good Inventory levels pertaining to forecasting & demand peaks while ensuring adequate levels of stock availability.
Monitor Inventory Norm Penetration report and enforce item master mapping for design types and coordinating with various stakeholders for liquidation.
Monitoring, analyzing & ensuring adherence to schedule and incorporating same in production planning.
New Launch and offer planning for all SKUs in the category.
Total delivered cost based production planning across multiple factories.
Drive S&OP process and initiate issue based discussion, review last month performance, next 3 month outlook for inventory levels.
Responsible for supply plan alignment between various stakeholders to improve overall supply chain efficiency.
Assistant Manager
Fiem Industries Ltd
08.2023 - 02.2024
Organized schedules, workflows and shift coverage to meet expected business demands.
Maintained inventory accuracy by counting stock-on-hand and reconciling discrepancies.
Delegated daily tasks to team members to optimize group productivity.
Tracking the schedule vs supply of MSIL,HCIL and Other
associated customers and Ensured the dispatch without any delay and failure,
Enhanced the vehicle per unit supply rate with strategic planning.
Capacity planning according to the demand and take appropriated actions.
Implemented the 3R concept on returnable packing with optimization of handing process.
Tracked and controlled the SAP activities all over the plant.
Prepared the yearly , Monthly and weekly planning for sustainable planning.
Capacity utilization calculation and planning for sustainable process and resources utilization.
Engineer L3
OPPO Mobiles India Pvt Ltd
01.2021 - 08.2023
Responsible for all ERP, WMS & MES operation for material movement from one shop to another shop on the production shop floor
Identifying risk mitigation actions to reduce inventory losses
Planning, determining, coordinating, and controlling the processes concerning to production till dispatch to warehouse
Ensuring that strong and efficient solution to minimize the changeover to fulfill the demand
Implementing project schedules and plans in a timely effective manner
Monitoring the ERP work order and ensure the closer before the define cycle time
Mentoring and developing new production engineers and/or supervisors
Designing methods for maintaining & sustain the minimum losses of material on the shop floor
Monitoring MES operation to identify potential errors and develop solutions to eliminate the reoccurrence of those problems
Preparing the MIS report on daily basis and share with top level management
Ensuring the timely movement of defective, repairable and scraped material in respective locations
Ensuring the reconciliation the child and consumable material
Leads in TPM implementation
Implemented the 5S methodology, while ensuring workplace safety through 100% adherence to safety policies & procedures
Monitoring various KPI's like as daily clean, WIP, inventory, big data and scrap rate
Applied lean manufacturing concepts such as Kaizen and 5S for minimizing wastage and enhancing production capacity.
Engineer
Lumax Industries Limited
02.2019 - 01.2021
Looking for local ordering, child parts and import material & maintained Buffer inventory as per designed SOP
Measure & Analysis fluctuation in customer forecast, maintains FG & RM Inventory according to
Revised schedule
Prepare Monthly Production Plan, Inter Unit MRM & Job work Plan
Performs physical counts of RM, WIP & FG inventory every month, identifying & solving inventory variances
Calculate the capacity, sales, procurement, manpower and other expenses of the plant according to the forecast
Planning and scheduling of assembly line, Surface Treatment and injection molding to obtained
Desired OEE, Manpower utilization and production as per schedule
Devised and rolled out training, coaching, & mentoring sessions for the team leading to continued talent development and improved employee engagement
Tracking of all material available in plant and warehouse and find a cut-off date for every product in case new product design and new part requested by customer.
Conduct trial to Support New Product Commercialization process and drive Long Term Capacity planning to ensure delivery to plan in the medium to long term
Maintain a material tracking system for find out material receiving date as per planned.
Key role in budgeted and strategic planning of the plant
Calculate the N+3 days shortage of bop,chemical,raw material,packaging and share with relevant department as an alarm.
Service Operations Manager
Jupiter Wheels Pvt Ltd (Nissan Motors Ind Pvt Ltd)
01.2018 - 02.2019
Responsible for managing and overseeing all technical jobs on the shop floor
Space utilization
Bay allocation, repeat repair, MTTR etc
Analysis of day wise bay & mechanic productivity
Ensure effective service operation through providing adequate tools, equipment & Focus on quality service
Provide diagnostic support to workshop staff in resolution of Critical technical problems
Working on customer retention by Regular contact with customers, corporate house & other business associates
Regular effort for implementation of Company norms & Working on Workshop improvement program
Monitoring the DMS and various tools for ensuring the pending work
Responsible for daily activities of floor like trainings, kaizen competition and meetings
Key role in dealer development
Morning Meet, day work planning, manpower attendance & job allocation
Previous day findings, pending vehicle’s line-up, PSF complaint discussion & focus on CSI regularly
Monitoring workshop system check, washing tracking, final inspection, road test, vehicle tracking, SA tracking, Security vehicle & material In-out, etc
Monitoring technical Analysis & technical Reports like as DTR
Monitoring over-all warranty related operations as claim creation to settlements.
Education
B.Tech - Mechanical Engineering
A.P.J Abdul Kalam Technical University
Lucknow, India
05.2018
Skills
Productivity ,OEE
Core Tool(SPC,MSA,FMEA)
4M Management
Project Planning
7QC Tool
Inventory control & Liquidation
VSM,Lean Manufacturing,FMEA
Sales & Operation Planning(S&OP)
Budgeting
TPM
Performance Tracking and Evaluation
Contingency Planning
Work Planning and Prioritization
MIS
Resource Management
Strategic Planning
Cost Control
Languages
English
Proficient
C2
Hindi
Bilingual or Proficient (C2)
Timeline
Assistant Manager
Sahasra Electronics
02.2024 - Current
Assistant Manager
Fiem Industries Ltd
08.2023 - 02.2024
Engineer L3
OPPO Mobiles India Pvt Ltd
01.2021 - 08.2023
Engineer
Lumax Industries Limited
02.2019 - 01.2021
Service Operations Manager
Jupiter Wheels Pvt Ltd (Nissan Motors Ind Pvt Ltd)
01.2018 - 02.2019
B.Tech - Mechanical Engineering
A.P.J Abdul Kalam Technical University
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