Mohd Adil
Bangalore
Summary
Manufacturing excellence and TPM professional with 11+ years in FMCG manufacturing across multi-product facilities. 2.5+ years driving manufacturing excellence initiatives and TPM deployment. Expertise in OEE improvement, TPM pillar implementation, and loss elimination to enhance reliability. Focus on cost optimisation, digital transformation, and capability building.
Overview
4
4
Languages
1
1
Certification
12
12
years of professional experience
Work History
Executive - Operations Strategy & Excellence
ORKLA INDIA
01.2024 - Current
- Lead TPM deployment across 10 manufacturing facilities covering beverages, confectionery, spices, instant foods, pasta, vermicelli, RTE products, printing, and packaging operations.
- Improved Overall Equipment Effectiveness (OEE) through systematic elimination of losses using TPM's 16 Major Loss Framework.
- Implemented plant-wide digital performance monitoring systems covering OEE, breakdown analysis, PM compliance, and productivity reporting, strengthening operational governance across multiple manufacturing locations.
- Reduced equipment breakdown hours by 35% through structured RCA, WWBLA, chronic loss elimination, and reliability improvement initiatives.
- Reduced preventive maintenance duration and spare-part changeover time by 30% through maintenance standardization and workforce capability development.
- Delivered annual cost savings of approximately ₹35 Lakhs through spare localization, AMC optimization, and maintenance cost reduction initiatives.
- Spearheaded and facilitated 500+ Kaizen initiatives annually across Orkla India manufacturing locations, enhancing productivity, reliability, quality, safety, and cost efficiency.
- Conducted 250+ man-days of TPM and Autonomous Maintenance training for operators and technicians to strengthen equipment ownership and capability development.
- Established KPI governance systems for OEE, MTBF, MTTR, PM compliance, RCA, CAPA, and TPM pillar performance reviews, enhancing operational accountability.
- Collaborated with JIPM-certified TPM consultants to strengthen TPM deployment and capability building, fostering a continuous improvement culture.
- Driving Manufacturing Excellence and TPM deployment across Orkla India's manufacturing network.
- Key Achievements
Senior Technical Associate - Projects & Maintenance
ITC LIMITED
01.2021 - 01.2024
- Managed installation and commissioning of boilers, heat exchangers, vacuum systems, emulsifiers, and critical utility equipment, ensuring optimal performance and reliability.
- Successfully executed multiple brownfield expansion projects with zero safety incidents.
- Led maintenance and brownfield project activities, enhancing operational efficiency for Noodles, Pasta, Vermicelli, and Ready-to-Eat manufacturing operations.
- Improved process yield across Pasta and Noodles manufacturing lines through focused process optimization initiatives.
- Supported FAT, procurement, commissioning, start-up validation, and reliability assurance for new equipment, contributing to seamless operational integration.
- Key Achievements
Technical Associate - Engineering & Maintenance
ITC LIMITED
01.2018 - 01.2021
- Led preventive, predictive, and condition-based maintenance programs, enhancing reliability of manufacturing and utility assets.
- Enhanced throughput and equipment availability through structured deployment of PM and CBM strategies.
- Contributed to deployment of TPM Planned Maintenance Pillar and implementation of Reliability Centered Maintenance (RCM), supporting continuous improvement initiatives.
- Conducted RCA, CAPA, MTBF, and MTTF analysis to improve equipment reliability and operational availability.
- Highlighted significant accomplishments in previous roles.
Junior Technical Associate - Operations
ITC LIMITED
01.2015 - 01.2018
- Managed manufacturing operations with 150+ direct and indirect workforce, ensuring operational efficiency and adherence to safety standards.
- Achieved 100% compliance during GMP, EHS, IMS, Food Safety, and operational audits.
- Developed SOPs and operational standards, creating pre-start-up checklists that enhanced process consistency and safety compliance.
- Highlighted significant accomplishments in previous roles
Education
Bachelor of Technology -
Birla Institute of Technology and Science Pilani
Pilani, RJ01-2023
Diploma in Mechanical Engineering
G B Pant institute of technology Delhi
Delhi01-2015
Skills
- TPM Deployment
- Manufacturing Excellence
- Operational Excellence
- OEE Improvement
- Reliability Engineering
- Autonomous Maintenance
- Planned Maintenance
- Continuous improvement
- Process optimization
- Kaizen
- Failure Analysis
- Asset Management
- WWBLA
- SAP
- Project management
Custom
https://www.linkedin.com/in/mohd-adil-abb6315b/
[Language Proficiencies]
English
Advanced
C1
Hindi
Proficient
C2
German
Elementary
A2
Urdu
Intermediate
B1
Certification
- AI Powered Supply chain certification
Interests
- Travelling
- Driving a car
- Drawing
Timeline
Executive - Operations Strategy & Excellence
ORKLA INDIA
01.2024 - Current
Senior Technical Associate - Projects & Maintenance
ITC LIMITED
01.2021 - 01.2024
Technical Associate - Engineering & Maintenance
ITC LIMITED
01.2018 - 01.2021
Junior Technical Associate - Operations
ITC LIMITED
01.2015 - 01.2018
Bachelor of Technology -
Birla Institute of Technology and Science Pilani
Diploma in Mechanical Engineering
G B Pant institute of technology Delhi