Dynamic professional with extensive experience in production management at Motherson Wiring India Pvt Ltd. Proven track record in lean operations and team building, leading initiatives that enhanced efficiency and quality. Expertise in SAP and in-house quality control, driving continuous improvement and effectively managing customer complaints.
Overview
9
9
years of professional experience
Work History
Assistant Manager
Motherson wiring India pvt ltd
Pithampur
02.2025 - Current
Managed assembly line operations for automotive brands, including VECV, MG Motors, Volvo, and TATA, ensuring timely production and quality standards.
Scheduled production runs based on demand, optimizing workflow and resource allocation to meet operational targets.
Coordinated daily operations to enhance team efficiency and productivity.
Led lean manufacturing initiatives and continuous improvement projects to streamline processes and enhance operational efficiency.
Evaluated individual and team performance through KPI and identified opportunities for improvement.
Maintained clear communication with other departments, supervisors, and senior management regarding production status and potential challenges.
Met production plan deadlines by adhering to established standards and requirements.
Performed regular production studies and machine analysis to identify any quality and process problems.
Coordinating with various departments, such as procurement, quality control, tool, NPD, PED and dispatch.
Collaborated with cross-functional teams to support project initiatives.
Provided guidance and support to junior staff members on daily tasks, projects, and objectives.
Leading IATF audits, customer audits, and Process & product audits
Ensured compliance with safety regulations and company policies.
Sr. Engineer
Polybond India pvt ltd
Dewas
08.2019 - 02.2025
Lead SAP (S4 HANA) operations from Planning to Production and in-house rejection control.
Lead & reported material variance reports for production every month.
Conducted detailed analysis of customer complaints, utilizing simulations to identify root causes and implement corrective actions.
Performed root cause analysis and implemented corrective actions.
Coordinated customer engagement for Volvo, CNH, VECV, Caterpillar, Daimler, Ashok Leyland, and IATF audits, enhancing stakeholder relationships and compliance.
Compiled and submitted weekly OEE, monthly MRM, and yearly reports to inform executive decision making.
Determined most effective approaches to new projects by reading and analysing blueprints, drawings and sketches within APQP.
Trained production team on 5S, KAIZEN to optimize production.
5.5 years of Experience of handling Rubber Extrusion & silicone, Plastic and rubber injection moulding.
Production Engineer
Sanoh India pvt ltd
05.2018 - 08.2019
Led 40-person production team to implement efficient production methods, enhancing overall workflow.
Implemented KANBAN process improvements to increase yields, improve quality.
Conducted root cause analysis and executed corrective actions to resolve production issues.
Inspected all machines and equipment and provided necessary repairs.
Applied 5S, Poka-yoke, and KAIZEN principles to streamline processes and ensure quality.
Trainee Engineer
Bridgestone India pvt ltd
Pithampur
02.2017 - 02.2018
Performed QA interlocking verification with guidance from senior engineer to ensure compliance with quality standards.
Performed bias verification procedures on inspection machines for quality assurance.
Collaborated with senior engineers on complex projects and customer complaints.
Team member in ISO Audit preparation and Knowledge about FMEA, Control plan, PFC, MSA.
Provided input during regular meetings on ongoing projects and proposals to enhance collaborative decision-making.
Completed project documentation, updated and distributed to appropriate project personnel.
Developed and reviewed reports and studies to identify engineering solutions, facilitating informed project recommendations.
Education
Bachelor of Mechanical Engineering - Mechanical Engineering
Acropolis Technical Campus
Indore, Madhya Pradesh
Lean Operation Management & Six sigma course -
IIM Vishakhapatnam
Vishakhapatnam, Andhra Pradesh
Six Sigma Green Belt Certification -
V SKILLS
New Delhi
Skills
Production planning
Process optimization
Lean operations
Quality assurance
SAP expertise
Project leadership
Team building
Customer relationship management
Shop floor systems
Problem solving
Effective communication
Languages
Hindi
English
Hindi
Personal Information
Date of Birth: 07/11/94
Gender: Male
Nationality: Indian
Projects
National Go-Kart Championship, 2013, Worked in manufacturing team and a core member of vehicle fabrication, Team came first in Indore.
Formula Student Japan, 2014, Head of steering department in the team and core member of vehicle fabrication.
National kart racing Championship, 2015, Head of steering department in the team and Vehicle dynamics department.
Go Kart Design Challenge (GKDC), 2015-16, Team captain of 25 members Team and Vehicle Dynamics Department.
Vishnu karting championship (VKC), 2015-16, Team captain of 25 members Team and Vehicle Dynamics Department.
Passport Details
Yes
Father's Name
Mr. Ashok Kumawat
Timeline
Assistant Manager
Motherson wiring India pvt ltd
02.2025 - Current
Sr. Engineer
Polybond India pvt ltd
08.2019 - 02.2025
Production Engineer
Sanoh India pvt ltd
05.2018 - 08.2019
Trainee Engineer
Bridgestone India pvt ltd
02.2017 - 02.2018
Bachelor of Mechanical Engineering - Mechanical Engineering