MOULEESWARAN R
Senior Engineer
Hosur
Summary
Experienced in electrical field operations, specializing in start-up and maintenance of multiple plant types. Mechanical engineering skills utilized to foster innovation and improve processes. Committed to achieving excellence through effective problem-solving and strategic implementation.
Overview
11
11
years of professional experience
Work History
Senior Engineer
TATA Electronics India Pvt Ltd
08.2024 - Current
- Validation of jig and fixture for new project during NPI.
- Conducting weekly NPI meeting with the CFT team to review the progress of the NPI schedule.
- Frequently healthy customer interactions to improve the production yield and quality of the process based on the customer requirements and feedback for the product.
- Automation development for mobile assembly.
- Making different types of design experiments for solving & improving the manufacturing process.
- Check the retrofit feasibility for jig & Fixture, Automation machinery for upcoming projects.
- Responsibility for product & process validation and testing (PVT) during NPI.
- Reducing cycle time by combining two operations into one fixture.
- Performed root cause analysis to identify opportunities for improvement and problem solving.
- Responsible for maintaining the team KPI reports.
- Attend online fixture downtime and problem solving.
- Responsible for jigs and fixtures and asset details and fixture room control, 5S, fixture allocations and spare allocations.
- Responsible for preparing the PME related issues FA reports.
Engineer E3 Grade
Wowtek India Pvt Ltd (Foxconn Group)
01.2024 - 07.2024
- Experience in trouble shooting PLC &HMI, Drive, motors.
- Experience in Green build project and Responsible for the line bring up to NPI projects.
- Analysis the fixture failure project and modify the fixture based on the root cause.
- Daily maintain the fixtures based on the SOP process
- Responsible for audit the fixture with pressure paper test and calibration methods.
- Knowledge about Asset Management creating BOM for fixture machines and spare parts
- Audit and track spare parts by following various trackers.
- Responsible for PN creations and raise demand for spare parts.
- Continues improvement on the fixture depends on OP requirement and FA.
- Reduce the scrub from fixture failures, Introduce the product packing fixture with in-house material.
- Experience in fixture & auto machine calibration as per DFM.
- Introduce some poke yoke to the fixture to reduce wrong loading.
- Understand and knowledge in engineering drawings.
- Make a PPT and present a failure root causes for reduce the failures.
- Responsible for troubleshooting equipment failures, identify root causes, facilitated downtime maintenance and preventive maintenance programs for various facility equipment’s.
Engineer & Shift In-Charge
BYD Electronics India Pvt Ltd
05.2021 - 12.2023
- Leadership for conducting the shift starts meetings form previous shift for updates.
- Manpower handling and shift balancing
- New project, new line installation & changeover of process Equipment’s.
- Manage daily schedules, employee shift and assign duties to employees
- Responsible for maintaining and monitoring the spares consumption and cost.
- Implementing POKE-YOKE In all equipment’s.
- Train and integrate new workers and provide guidance and feedback to employees when needed.
Junior Engineer
RISING STAR MOBILE INDIA PVT LTD (SRICITY, TADA, AP) (FOXCONN GROUP)
10.2025 - 05.2021
- Leadership for conducting the shift start meetings form previous shift for updates.
- New project, new line installation& changeover of process Equipment’s.
- Responsible for implementation& execution of planned maintenance.
- Responsible for maintenance and repairing of machines and robotics.
- Responsible for maintaining and monitoring the spares consumption and cost.
- Implementing POKE-YOKE In all equipment’s.
Maintenance Technician
Schneider Electrical Ind Pvt Ltd
09.2014 - 10.2015
- Works on moving MCB & RCCB breaker assembly line and assemble parts.
- Handle all type of auto machines like Titan auto screwing m/c, auto magnetic, semi-robotic pick and place m/c, laser m/c and printing m/c, core winding m/c....etc.
- Works on kaizen, cost savings, safety suggestions.
- Attendance, leave and maintain leave plan in my team
- Safety and morale coordinator in my team
Education
Diploma - Mechanical Engineering
The Salem Polytechnic College
01.2014
Skills
Team leadership and management Production readiness Validation processes Operational efficiency
Fixture bring-up and GRR validation Cp/Cpk analysis
Preventive maintenance management Fixture and machine upkeep Scheduling and planning
Kaizen implementation Semi-automation techniques Production yield optimization Preventive maintenance activities
ISO certification support
Poka-Yoke implementation
Camera deco pick and place machines Foam pasting robotics Automation technology
Hot melt and thermal adhesive machinery Cold glue application expertise CCD glue machine operation
D&J expertise Marco proficiency Musashi knowledge Longfong experience
P2I plasma systems
Automated screw machines
New road marking techniques Antrix software proficiency Autoconn system knowledge Unisky application expertise
TP&B cover closing
UV conveyor technology Fiber laser machinery expertise Bladma, Hymbon, GD, HGTech proficiency
TP film automation
Manual screwdriver systems Feeder mechanisms Spring balancer usage Plasma machine operation Pressing jig setup
Electrical maintenance
machine installation
Maintenance strategy development
Team collaboration
Rapid learning
Process optimization
Timeline
Junior Engineer
RISING STAR MOBILE INDIA PVT LTD (SRICITY, TADA, AP) (FOXCONN GROUP)
10.2025 - 05.2021
Senior Engineer
TATA Electronics India Pvt Ltd
08.2024 - Current
Engineer E3 Grade
Wowtek India Pvt Ltd (Foxconn Group)
01.2024 - 07.2024
Engineer & Shift In-Charge
BYD Electronics India Pvt Ltd
05.2021 - 12.2023
Maintenance Technician
Schneider Electrical Ind Pvt Ltd
09.2014 - 10.2015
Diploma - Mechanical Engineering
The Salem Polytechnic College