To work in a globally competitive environment on challenging assignments that shall yield the twin benefits of the job satisfaction and a steady paced professional growth.Good experience in quality Assurance commodity of automotive sector.
Overview
2
2
years of professional experience
1
1
Certification
Work History
Quality Engineer
Remsons Industries Limited
10.2022 - Current
Company Overview: Remsons has been in incorporation for the past 60 Years.Remsons has been exporting to USA and Europe since the past 20 Years.Remsons indigenized the manufacturing of Gear Shifter, Parking brake lever and Push Pull Cables.Manufacturing Control cables, Body cables, Parking Brake cables, gear shifting cables Catering Indian and global customers (IATF Subscribing OEM’s like Stellantis, IVECO and other major OEM’s like MSIL, TML, Ashok Leyland, HMCL, TVS)
Overseeing process capability studies (Cp & Cpk) for critical parameters
Validating special processes at scheduled intervals
Collaborating with various departments to gather information for implementing process changes aimed at enhancing production, reducing rework, and rejecting items
Cultivating cross-functional relationships among departments and conducting root cause analysis for both customer and internal complaints
Addressing customer complaints with containment actions and implementing short and long-term countermeasures after comprehensive analysis
Employing customer-preferred techniques like Poka-Yoke, and Measurement System Analysis to minimize problems for continuous improvement
Documented the procedure against PFD, PFMEA, control plan, work instruction and audit reports preparation
Lead CFT in problem-solving & controlled in-process rejection by use of statistical process control & 7 QC tools and presented a final report to management through meetings
Lead Quality circle projects related to the process by using the DMAIC approach
Identified the bottleneck in the processes and attained productivity through kaizens, Manpower Optimization, and wastage control through VSM
Implementing Quality Management System and procedures compliant with IATF16949:2016 standards
Demonstrated expertise in conducting internal quality audits, manufacturing process audits, Layered audits, and product audits
Managed 4M Change as per the instructed guidelines and maintained proper documentation .
Handling the creation and updates of documents such as PPAP, FMEA, and control plans
Generating presentation materials and analysis reports for non-conformities discussed in management review meetings
Ensuring effective implementation and maintenance of control plans and associated documents
Spearheading quality circle activities within the organization
Collaborate with procurement and supplier quality teams to ensure the quality of incoming materials and components used in production processes
Establish and maintain relationships with suppliers to address quality issues and improve supplier performance
Conducting red bin defect analysis, identifying root causes, and implementing corrective and preventive actions in collaboration with CFT
Verification of setup approval, machine check sheets and pokayoke earlier to production
Handling GP12 Stations and Fast response Board
Responsible for internal and external calibration
Creating awareness down the line by preparing QUALITY ALERTS and providing training
Process validation and process improvement for system up gradation and customer enhanced satisfaction
Initial Flow Control .
Education
B.Tech - Mechanical engineering
Welfare Institute of Science, Technology And Management
01.2022
Diploma - Mechanical engineering
Government Polytechnic, Kancherapalem
Visakhapatnam
01.2019
10th -
NARAYANA English Medium School
01.2016
Skills
Control plan development
Quality processes
8D analysis
Root-cause analysis
Quality assurance
Root cause identification
Quality documentation
Corrective and preventive actions
PPAP submissions
Certification
IATF 16949
EMS 14001
OHSAS 45001
Accomplishments
Presented case study in ACMA KAIZEN competition & QCFI on "Reducing Cycle Time Through Line Balancing" and won the 2nd position at IIT Delhi.
Presented quality circle projects regarding "Increase productivity through SMED " and won gold award at 35th Quality Circle Forum of India Delhi chapter.
Successful Implementation and Compliance of Fast Response Board.
Languages
Telugu
Bilingual or Proficient (C2)
Hindi
Upper intermediate (B2)
English
Upper intermediate (B2)
Hobbies and Interests
Participation in Cultural Activities
Cooking & drawing with Blogging
Training
Certified internal auditor for IATF 16949
Certified internal auditor for EMS 14001 & OHSAS 45001
Training and knowledge of AUTOCAD & SOLIDEDGE software
Industrial training at Mahindra automotive manufacturers PVT.Ltd
Personal Information
Date of Birth: 03/08/01
Timeline
Quality Engineer
Remsons Industries Limited
10.2022 - Current
B.Tech - Mechanical engineering
Welfare Institute of Science, Technology And Management
Food Safety Lead at Wilmar Industries Zambia Limited (Former Global Industries)Food Safety Lead at Wilmar Industries Zambia Limited (Former Global Industries)