Summary
Overview
Work History
Education
Skills
CTC
Accomplishments
Equipment Handled
Personal Information
Timeline
Generic
Mudassar Modak

Mudassar Modak

Navi Mumbai

Summary

Dynamic Project Manager with extensive experience at AkzoNobel India Ltd, skilled in project management and cross-functional coordination. Proven track record in optimizing manufacturing processes and implementing safety practices, resulting in enhanced operational efficiency. Adept at budget management and risk assessment, driving successful project outcomes while fostering team collaboration.

Overview

18
18
years of professional experience

Work History

Project Manager

AKZONOBEL INDIA LTD
Navi Mumbai
06.2023 - Current
  • Identify the bottleneck in the manufacturing process or in filling the machine.
  • Develop concepts, review designs, prepare flow charts, and P&ID.
  • Conduct hazard studies to mitigate risks arising out of operational changes and manufacturing instructions.
  • Prepare the budget for the project, and propose it after vendor evaluations, ROI preparation, and explanation.
  • Coordinating with cross-discipline team members to make sure that all parties are on track with project requirements, deadlines, and schedules.
  • Meeting with project team members to identify and resolve issues.
  • Submitting project deliverables and ensuring that they adhere to quality standards.
  • Preparing status reports by gathering, analyzing, and summarizing relevant information.
  • Establishing effective project communication plans and ensuring their execution.
  • Facilitating change requests to ensure that all parties are informed of the impacts on schedule and budget.
  • Coordinating the development of user manuals, training materials, and other documents, as needed, to enable successful implementation and turnover of the process or system.
  • Conducting post-project evaluation and identifying successful and unsuccessful project elements.
  • Complete assessment of the project, seeking required approvals, and liaising with statutory bodies for required approvals.
  • Improve onsite safety by implementing safe practices, imparting training to relevant stakeholders, and making changes in the infrastructure to create a safer workplace every day.

ASSISTANT MANAGER

AKZONOBEL INDIA LTD
Navi Mumbai
04.2018 - 06.2023
  • Plant maintenance: create a comprehensive maintenance plan for machines, and review it every year to optimize resource allocation.
  • Create a maintenance history of equipment, conduct thermographic testing of equipment to assess deficiencies, and plan for corrective action to avoid breakdowns.
  • Management and maintenance of SCADA hardware and server.
  • SCADA workstation upkeep, upgrade, configuration, and replacement.
  • SCADA maintenance, I/O configuration, assigning, wiring schedule preparation, graphics development.
  • Testing of SCADA logic, flow document, drawing updation.
  • Flow meter, load cell, level transmitter, pumps, and blenders maintenance.
  • Measure MTBF and improve MMTR.
  • Implementation of KAIZEN and drive productivity.
  • Review maintenance strategy and implement reasonably accepted good engineering practices (RAGAGEP).
  • Create a spare parts inventory for all machines, and maintain critical spares; maintain the spare parts inventory.
  • Control costs within the annual budget by planning spare requirements, developing alternate solutions, and standardizing machine parts. Developing spare parts with local vendors.
  • Comply with statutory requirements for legal metrology and electrical/mechanical installations, and liaise with government authorities.

Engineering & HSES Officer

AKZONOBEL INDIA LTD
04.2012 - 04.2018
  • Execution of the daily maintenance job plan, scheduling of work for subordinates, and contractors.
  • Diagnose, troubleshoot PLC logic-based problems, and rectify the problem.
  • Preparation of breakdown failure reports, with an action plan, and approval with the maintenance team.
  • Drive a fix-it-myself culture on the shop floor, and ensure proper training and tools for operators.
  • Managing multiple machines on the shop floor and driving good engineering practices.

Process & Shift Engineer

BOMBAY OXYGEN CORPORATION LTD
08.2008 - 04.2012
  • Maintaining 132 kV HT substation equipment – power changeover/restoration breaker maintenance.
  • LT breaker maintenance.
  • Control system electrical troubleshooting for valves, electrical feeders, and rectification.
  • Process parameterization of PID controllers to maintain tank pressure at the set point for argon, oxygen, and nitrogen.
  • Initiate maintenance of the heat exchanger, chiller condenser, by monitoring delta T and process parameter changes.
  • The cold box is thawing in process for the restart of the plant after shutdown.
  • Maintaining the throughput of the cryogenic plant for nitrogen, oxygen, and argon to its optimum.
  • Recording of process parameters and raising to initiate action.
  • Working in shift: maintenance of valves, instruments, electrical feeders, VFD, and drier heaters.
  • Cooling tower dosage monitoring and parameters control, like TDS, pH, and making dosage accordingly.

TRAINEE INSTALLATION ENGINEER

SCHINDLER INDIA LTD
07.2007 - 07.2008
  • Elevator shaft readiness inspection, coordinating with customers for civil work.
  • Communicate clearly with the vendor for the scope of work, and plan accordingly to meet the timeline of the installation.
  • Ensure the upkeep of materials on site for elevators.
  • Keep a record of daily progress on all sites, and pull for commissioning with the contractor.
  • Inspection of elevator installation, as per drawing and wiring, to meet standard operation.
  • Commissioning of elevators at the site and ensuring all safety gear is in place and tested before handing over to the customer.
  • Arrange for PWD inspection and obtain a license to operate in a commercial or residential establishment.
  • Elevators are being handed over to customers/clients.

Education

Diploma - Electrical Engineering

KJ Somaiya Polytechnic
Mumbai, Maharashtra, India
01.2007

Higher Secondary Certification - Science with vocational course

M.H Saboo Siddik junior college
Mumbai, Maharashtra, India
01.2004

Secondary School Certification -

German Parkar High school
Mandandgarh
01.2002

Certificate Course - DCS/ PLC programming

Prolific Institute

Skills

  • Project management
  • Reliability Engineering
  • Industrial Engineering
  • Electrical and instrumentation
  • SCADA /PLC
  • Risk assessment: Hazardous area classification
  • People and process safety
  • Project and maintenance budget management
  • Cross-functional coordination
  • Process optimization
  • Lean Six Sigma and lean techniques
  • Risk Engineering
  • Regulatory compliance

CTC

INR 21 Lakhs per annum

Accomplishments

  • Awarded Employee of the Year for the factory automation of end-of-line operation, which enhanced productivity and safety on the shop floor
  • The loss of the primary containment project received recognition as a runner-up across the globe at the AkzoNobel sites

Equipment Handled

  • High-voltage transformer (HT)
  • HT substation 22 kV
  • 132 kV switchgears
  • Low-voltage equipment
  • Cryogenic air separation plant
  • Air compressors
  • Cooling towers
  • Diesel engine generator
  • Process control system (SEQUIN)
  • Siemens PLC
  • HIMA PLC
  • Allen-Bradley PLC
  • Pail filling machine speed: 20 containers per minute; lid placer, robotic palletizing
  • Pail filling machine speed: 60 containers per minute; printing (continuous inkjet printers), filling, lid placing, pick and place, shrink wrapping machine, pallet denester, automatic palletizing, conveyors
  • Manual handling machines: stackers, BOPT, manual pallet truck
  • High-speed dispersing vessels, TSD, blending vessel
  • Low-speed mixers
  • Deaeration machine
  • Goods lift
  • Scissor lift
  • Escalators, elevators

Personal Information

Notice Period: 3 Months

Timeline

Project Manager

AKZONOBEL INDIA LTD
06.2023 - Current

ASSISTANT MANAGER

AKZONOBEL INDIA LTD
04.2018 - 06.2023

Engineering & HSES Officer

AKZONOBEL INDIA LTD
04.2012 - 04.2018

Process & Shift Engineer

BOMBAY OXYGEN CORPORATION LTD
08.2008 - 04.2012

TRAINEE INSTALLATION ENGINEER

SCHINDLER INDIA LTD
07.2007 - 07.2008

Diploma - Electrical Engineering

KJ Somaiya Polytechnic

Higher Secondary Certification - Science with vocational course

M.H Saboo Siddik junior college

Secondary School Certification -

German Parkar High school

Certificate Course - DCS/ PLC programming

Prolific Institute

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