Mugundhan R
Bangalore
Summary
Driven Plant Manager skilled in team goal setting, identifying opportunities for improvement and problem solving. Dedicated to making sure facilities run smoothly, efficiently and safely. Responsible Plant Manager, passionate about delivering outstanding quality and service. Offering 10+ years of experience in RMX manufacturing industry with history of recognition for performance.
Dedicated plant operations manager bringing demonstrated record of success and several years of experience in the field manufacturing environments. Focused on controlling costs, eliminating overages and enhancing efficiency using hands-on approach. Inspires and influences teams to build cohesion, enhance knowledge and increase productivity, safety and quality.
Overview
16
16
years of professional experience
Work History
Plant Manager
Adani Cement ( ACC LIMITED)
01.2022 - Current
- Plan, organize, direct and run optimum day-to-day operations to exceed our customers' expectations
- Increase production, assets capacity and flexibility while minimizing unnecessary costs and maintaining current quality standards
- Be responsible for production output, product quality and on-time shipping
- Monitored on-site health, safety and welfare, managing environmental outputs within allowable limits
- Complied with client and contract KPIs, attending weekly and monthly contract performance reviews
- Implemented initiatives to drive strong culture of on-site safety, quality and operational excellence
- Planned maintenance activities in accordance with budget limitations, building use needs and operational requirements
- Prepared monthly and yearly management reports to present key facility statistics
Production Engineer
Nuvoco Vistas Corp Ltd, Sonadih Cement Plant
08.2020 - 10.2021
- Created engineering documentation, including manufacturing processes, equipment specifications
- Regularly planned and organised maintenance of machinery and equipment
- Weighed and balanced risks to recognise hazards, utilise control measures and determine safety methods to execute tasks
- Trained production team on cement mill protocols to optimize cement production
- Communicated with other team members to enhance process and performance
- Inspected all machines and equipment and provided necessary repairs
- Implemented cement mill process improvements to increase yields, improve quality and reduce downtime
- Identified risk mitigation actions to reduce injuries, accidents and hazards in production environment
- Supervised entire production process and prepared proper documentation for dispatch
- Managed calendar to create production schedule for workers, empowering employees to deliver better service
Plant Manager
Nuvoco Vistas Corp Ltd - RMX
09.2015 - 07.2020
- Managed direction and planning for plant with focus on optimization of daily functions, exceeding customer expectations and achieving KPIs
- Complied with client and contract KPIs, attending weekly and monthly contract performance reviews
- Planned maintenance activities in accordance with budget limitations, building use needs and operational requirements
- Identified and implemented initiatives to improve WH&S, reducing hazards and company risks
- Prepared monthly and yearly management reports to present key facility statistics
- Managed production operations to optimize resources and achieve operational goals
- Created new training program with focus on staff safety, production quality
- Monitored on-site health, safety and welfare, managing environmental outputs within allowable limits
Plant QA/QC / Production
Ultratech Cements Ltd- RMX Division
07.2011 - 08.2015
- To achieve reduced labor costs and tighter control points
- Reduced costs by eliminating materials waste and unnecessary labor hours
- Maximized plant safety through proactive strategies and well-structured training
- Coordinated company projects and programs that supported manufacturing function
- Maximized resource utilization and achieved production targets by managing day-to-day usage of department resources
- Worked with senior leadership to complete under-budget management on complex issues
- Applied lean principles to improve workflow and quality and reduce waste
- Managed direction and planning for plant with focus on optimization of daily functions, exceeding customer expectations and achieving KPIs
- Organized and guided operations of production, processing and machinery according to business procedures and protocols
- Maintained quality of product with robust inspections and assessment team
- Maintained store equipment, including computers, printers and fax machines
- Coordinated all companies, business executives and site leadership teams by interacting effectively and establishing communication best practices
- Increased operational efficiency by developing improved filing systems for confidential client records and reports
- Defined clear targets and objectives and communicated to other team members
- Managed quality programs to reduce overdue compliance activities
- Supervised site investigations, reported issues and escalated those that required further assistance
- Worked effectively as part of wider team and with minimal supervision, consistently exceeding targets
- Tracked employee productivity, performance and task completion to meet quality standards
- Trained employees on safe equipment operation and monitored workplace environment to maintain health and safety standards
- Logged daily manufacturing activities and prepared reports for management
Civil Site Engineer
Sun Properties
10.2009 - 06.2011
- Managed construction contracts for capital projects to outline objectives, stakeholder responsibilities and modification procedures
- Monitored execution of contract work for compliance with design plans and specifications
- Analyzed survey reports, maps, blueprints and other topographical and geologic data to effectively plan infrastructure and construction projects
- Planned, directed and participated in surveying activities and researching title reports and deeds in preparation of survey instructions
- Managed quality assurance and quality control requirements of contractor, including surveying and laboratory testing for concreting operations
- Supervised contractor Quality Assurance (QA) and Quality Control (QC)
Education
JACSI Poly College - Civil Engineering
JACSI Poly College
Nazarath04.2009
Skills
- Ability to work effectively under pressure
- Commitment to continuous improvement
- Proficient in Microsoft Office
- SAP
- Quality control
- Production management
- Data analysis
- Employee training
- Team leadership
- Supply chain management
- Risk assessment
- Effective communication
- Inventory management
- Contract negotiation
Hobbies and Interests
- Travel
- Sports
Awards
Best House keeping Plant, Nuvoco Vistas Corp Ltd, 03/22/16
Languages
- English
- Tamil
- Kannada
- Hindi
Timeline
Plant Manager
Adani Cement ( ACC LIMITED)
01.2022 - Current
Production Engineer
Nuvoco Vistas Corp Ltd, Sonadih Cement Plant
08.2020 - 10.2021
Plant Manager
Nuvoco Vistas Corp Ltd - RMX
09.2015 - 07.2020
Plant QA/QC / Production
Ultratech Cements Ltd- RMX Division
07.2011 - 08.2015
Civil Site Engineer
Sun Properties
10.2009 - 06.2011
JACSI Poly College - Civil Engineering
JACSI Poly College