Summary
Overview
Work History
Education
Skills
Languages
Certification
Accomplishments
Timeline
Generic

Mukesh Kumar

Ambala

Summary

Experienced Operations and Maintenance Manager with 14 years in mechanical maintenance and plant operations. Specializes in maintenance planning, asset reliability, and shutdown management, emphasizing preventive and predictive maintenance. Enhances equipment availability, reduces downtime, and optimizes maintenance costs while ensuring HSE compliance. Skilled in contractor management, budgeting, root cause analysis, and CMMS/SAP PM.

Overview

3
3
Languages
1
1
Certification
14
14
years of professional experience

Work History

Maintenance and Planning Manager

Archirodon Group N.V.
, Umluj, Saudi Arabia
04.2024 - Current
  • Lead utility team activity, enforce discipline, and deliver safety training.
  • Implement and operate Integrated management system across plant, machinery and subordinate team.
  • Drove reliability and energy efficiency improvements through implementation of automation initiatives.
  • Optimised manpower deployment and energy usage across utility operations for improved operational efficiency.
  • Schedule preventive maintenance and respond to breakdown maintenance to minimise downtime.
  • Perform preventive maintenance on LT panels, DG sets, power distribution.
  • Calibrate and verify utility-related instruments at defined intervals.
  • Maintain CGMP compliance.
  • Amended utility SOPs, enhancing clarity and compliance with industry standards while streamlining documentation in TrackWise QMS.
  • Coordinated contractor operations to maintain adherence to safety and GMP standards to follow safety rules and GMP expectations.
  • Identify utility system risks and apply control measures for safety.
  • Monitor purified water generation, storage, and distribution for stable service.
  • Operate and maintain HVAC, electrical and compressed air utilities daily.
  • Maintain HVAC performance with temperature, humidity, and pressure controls under GMP.

Maintenance and Planning Manager

Archirodon Group N.V.
Red Sea Global, Red Sea Global, Umluj, KSA
07.2021 - 04.2024

Developed and monitored departmental budgets, collaborating with procurement and engineering teams to enhance planning, process efficiency, and service quality while meeting project deadlines.

Managed project installations, upgrades, and facility improvements for timely completion.

Directed cross-functional teams of 50+ for seamless project operations and policy adherence.

Conducted root cause analysis (RCA) and implemented corrective and preventive actions to address recurring issues, improving operational reliability.

Led risk assessments and emergency response planning, ensuring project continuity and minimising disruption.

Delivered toolbox talks and safety awareness to maintain zero-fatality targets.

Develop standard operating procedures (SOPs) and ensure adherence to company policies.

Maintenance and Planning Manager

Archirodon Group N.V. | BAB 485 & Al-Dabbiya Proje
Abu dhabi, UAE
01.2021 - 07.2021
  • Planned daily operational schedules and preventive maintenance for diesel generators and compressors.
  • Leveraged advanced planning software to enhance accuracy in demand forecasting and resource allocation.
  • Established metrics and KPIs to measure project success, facilitating continuous improvement and accountability.
  • Diagnosed equipment faults and sourced spare parts, ensuring timely updates to maintenance budgets.
  • Coordinated monthly equipment hiring with construction team to align with project demands.
  • Coordinated daily operations and training for planning and development staff.
  • Scheduled workshop work monthly, submitted weekly reports, and attended project meetings.
  • Collaborated with senior management to assess needs and evaluate effectiveness of existing strategies.
  • Negotiated contracts with suppliers and service providers, securing favourable terms and contributing to cost savings.

Assistant Maintenance Manager

Archirodon Group N.V.
Ras Al Khaimah Central Facility Yard, UAE
03.2019 - 01.2021
  • Oversaw the maintenance of heavy construction equipment, fabrication yard machinery, utilities, and facility infrastructure, maximising equipment availability for EPC and marine construction projects.
  • Led mechanical repair and maintenance for earthmoving equipment at Ras Al Khaimah yard.
  • Led SWD 410 LR engine overhauls and managed pump repairs schedules.
  • Prepared weekly and monthly maintenance schedules to ensure timely equipment servicing.
  • Monitored equipment performance and carried out preventive maintenance for reliability.
  • Monitored equipment reliability and maintenance KPIs to support operational efficiency.
  • Monitored inventory levels of spare parts to maintain operational readiness.
  • Evaluated repair versus replacement decisions to optimise resource allocation and equipment performance.

Technical Workshop Manager

Archirodon Group N.V. I Client: Saudi Aramco
Tanajib Upgrade Pier Facilities Project , Tanajib, KSA
10.2018 - 03.2019
  • Prepared equipment and documentation for Saudi Aramco inspections, ensuring readiness and adherence to standards.
  • Oversaw equipment maintenance to ensure daily compliance with Saudi Aramco standards.
  • Performed preventive maintenance and daily operations for heavy-duty equipment consistently.
  • Maintained telescopic cranes, diesel generator sets, air compressors, and welding machines reliably.
  • Maintained strict compliance with environmental standards and project-specific environmental requirements.
  • Enforced compliance with laws and regulations regarding waste, wastewater and air quality.
  • Trained and coached employees on health and safety protocols to reduce accidents and injuries.
  • Generated and circulated daily operational reports to track project progress and inform stakeholders.

Mechanical Engineer

Archirodon Group N.V.
| Improvement and Expansion of Mechanical Facilities , Jeddah, KSA
04.2013 - 09.2018
  • Plan and execute preventive, predictive, and corrective maintenance activities.
  • Oversaw equipment performance, preventive maintenance, repair operations, and service readiness to maintain operational standards.
  • Ensured equipment reliability, operational readiness, and compliance with project standards. Prepared and submitted daily workshop reports to the project management team to support progress tracking and planning.
  • Monitored maintenance KPIs to enhance equipment reliability and support operational effectiveness.
  • Performed maintenance on pumps to ensure optimal functionality. Gearboxes, Bearings and lubrication systems, Hydraulic power packs, Pneumatic systems, Conveyor systems, Industrial piping and valves.
  • Conducted repairs and overhauls of mechanical systems, restoring functionality of air compressors, cooling systems, firefighting pumps, fuel pumps, water supply pumps, water jet blasting machines, sand blasting machines, and various mechanical components.
  • Ensured environmental compliance and provided regular updates to project leadership.

Mechanical Engineer

Archirodon Group N.V.
Central Facility Yard, Ras al khaimah, UAE
10.2012 - 04.2013
  • Conducted detailed analysis on mechanical designs using CAD software, improving design accuracy and functionality.
  • Identified and implemented optimum resolutions to complex engineering problems using Root Cause Analysis (RCA).
  • Monitored the installation of mechanical systems, guaranteeing adherence to safety regulations and standards.
  • Analysed maintenance and service plans, aligning them with manufacturer recommendations for optimal performance.
  • Oversaw routine maintenance schedules for critical machinery, minimising downtime and prolonging equipment life.
  • Prepared material requisitions to support planned and reactive maintenance work orders.
  • Coordinated with procurement to source parts, consumables, and service resources on time.
  • Identified critical spares to enhance scheduled maintenance and asset readiness.
  • Reviewed and updated company policies and procedures to ensure regulatory compliance.
  • Continually improved methods and procedures for processes, measurement, documenting and workflow techniques.

Education

MECHANICAL ENGINEERING

KURUKSHETRA UNIVERSITY
Kurukshetra, HR
01-2011

Skills

  • Utilities maintenance
  • Operations and maintenance management
  • Maintenance strategies
  • Productive maintenance
  • Reliability maintenance
  • Root cause analysis
  • Equipment availability optimisation
  • Emergency planning
  • Cost reduction
  • Budget optimisation
  • Vendor management
  • Inventory management
  • Hydraulic and pneumatic systems
  • AutoCAD proficiency

Languages

Hindi
First Language
English
Proficient
C2
Punjabi
Advanced
C1

Certification

  • Saudi Council of Engineers
  • Approved permit issuers by world leading industry standard - Saudi Aramco Co.

Accomplishments

  • Best Performance awarded by Maintenance planning and HSE compliance by Red Sea Global Company (Client)
  • Several project HSE awards nominated to Maintenance and operations team leader.

Timeline

Maintenance and Planning Manager

Archirodon Group N.V.
04.2024 - Current

Maintenance and Planning Manager

Archirodon Group N.V.
07.2021 - 04.2024

Maintenance and Planning Manager

Archirodon Group N.V. | BAB 485 & Al-Dabbiya Proje
01.2021 - 07.2021

Assistant Maintenance Manager

Archirodon Group N.V.
03.2019 - 01.2021

Technical Workshop Manager

Archirodon Group N.V. I Client: Saudi Aramco
10.2018 - 03.2019

Mechanical Engineer

Archirodon Group N.V.
04.2013 - 09.2018

Mechanical Engineer

Archirodon Group N.V.
10.2012 - 04.2013

MECHANICAL ENGINEERING

KURUKSHETRA UNIVERSITY
Mukesh Kumar