Mukesh Kumar M

Automation & Production control engineers overseeing the automation technology department, specializing in Apple display manufacturing, have been trained in Industry 4.0 at the Foxconn facility in Shenzhen, China. Commissioning of the line from BOM, reliability tests, troubleshooting, and spare parts management of the DM244 (iPhone 16 pro) & DM257 (iPhone 17) display manufacturing projects.

• Prepared documentation for machine readiness and DFM compliance: maintained technical records essential for equipment setup and validation process (Installation Quality, Operation Quality, and Process Quality), production sequencing, and manufacturability validation.
• Developed SOPs and eSOP for production line equipment installation and calibration. Trained and onboarded personnel engineers using these SOPs for effective fault debugging and maintenance , wiring, communication, and troubleshooting.
• Supported EHS to perform HIRA in all units and compliance initiatives by ensuring safe equipment operation, adherence to plant safety standards, and timely corrective actions for identified risks.
• Troubleshooting and programming in multiple brands of PLCs and VFDs like Omron, Beckhoff, and Mitsubishi and motion equipment like linear motion controllers based conveyers, 4-axis robots, and feeder modules in production line for smooth operation.
• Facilitate cross-functional collaboration to support process integration, workflow monitoring, and data fidelity.
• Accomplished Risk assessment for individual plant spares along with trio- monthly revision, maintaining minimum spares, analyzing consumption & failure pattern (MTBF & MTTR), and finding compatible alternatives.
• Drive process enhancement through FACA integration: analyze Failure and Corrective Action reports, prepare OEE reports, implement lean manufacturing practices at shop floor.
• Contribute to continuous process optimization, improvement of preventative maintenance and planned maintenance checklists and timelines, ensuring standardized operations, and adherence to internal and client specifications.
• Managed team shift planning and role assignments, ensuring accountability, while leading customer meetings to align requirements, timelines, and deliverables.

• Overseeing the installation of automation systems and managing spare parts service.
• Ensuring efficient deployment of automation machinery and maintaining an inventory of spare parts.
• Addressing machine issues in real-time through effective troubleshooting methodologies.
• Implementing prompt solutions for machine problems as they occur in a real-time operational environment.
• systematically documenting and addressing issues in the Maintenance Issue Log (MIL) in collaboration with the technical and design teams.
• Maintaining a comprehensive Maintenance Issue Log (MIL) and coordinating with cross-functional teams for issue resolution.
• Conducting qualification processes (IQ, OQ, PQ) during the installation of new machines.
• Ensuring the successful qualification of machines through Installation Qualification (IQ), OperationalQualification (OQ), and Performance Qualification (PQ) processes.
• Demonstrating proficiency in various sensors, actuators, servo motors, servo drives, and encoders.
• Applying extensive knowledge of sensors, actuators, servo systems, and encoders to optimize system performance.
• Managing and optimizing Human-Machine Interface (HMI) and Programmable Logic Controller (PLC) systems.
• Providing comprehensive training sessions to the local team on machine debugging and operational principles.
• Conducting training sessions for the local team to enhance their skills in machine debugging and understanding operational principles.
• Demonstrating a foundational understanding of Inovance Robot Configuration as per standard operating procedures (SOP)..
• Applying basic knowledge of Inovance Robot Configuration in alignment with established SOPs.
• Applying basic knowledge to configure Line Scanning and Area Scanning Cameras in accordance withSOPs provided by the technical team.
• Successfully completing training on Machine Configuration, Debugging, and Spare Parts at Focusight Technology Pvt. Ltd.
• Gaining expertise through specialized training in Machine Configuration, Debugging, and Spare Parts at the international level.
• Experience in Handling Final Quality Control Machinery (AOI Machine) for I Phone 15 Display.

• Ensured departmental activities for preventive, breakdown, and predictive maintenance of machines.
• Analyzed breakdown trends to initiate corrective actions and improve performance.
• Maintained critical spare parts inventory to support machine operations.
• Planned and scheduled weekly preventive, predictive, and shutdown maintenance activities.
• Monitored daily metrics for MTBF and MTTR to enhance reliability and efficiency.
• Executed preventive and predictive maintenance on plant equipment to ensure safety standards.
• Participated in internal and external 5S audits to enhance workplace organization.
• Completed 30-day training for SAEJONG machines in Suzhou, China, for Apple iPhone 15 Display Project.

• Assigned daily tasks to team based on management plan.
• Created and submitted regular reports for data analysis to clients.
• Maintained team attendance records and managed spare parts inventory.
• Analyzed RF testing log files for latency, throughput, and RSRP metrics.
• Conducted RF optimization for 5G and 4G network performance and capacity audits.
• Performed pre and post-swap site analysis, including new sector additions on LTE sites.
• Analyzed mobile test log files from RF SCFT drive tests and recommended method adjustments.
• Identified PCI collision issues and executed physical optimizations to enhance HOSR.