Mukesh Rai

•Coordinated and collaborated with the sales team, project team, manufacturing team, and QA team throughout the project execution stage.

• Participated in project kick-off meeting and raised points that need further investigation to ensure the correctness of all the design-related inputs.

• Understand customer’s technical requirements for PHE (Plate Heat Exchanger) by reviewing the customer’s technical specifications.

• Created GA drawings based on the datasheet, material requisition, or technical specification. Ensured the correctness of data in the GA drawing. Checked for any issues related to fit, form, and function.

• Verified the integrity of Gasketed PHE’s components by performing classical calculation and pressure vessel calculations based on ASME section VIII Division I, API 667 & other ASME standards. Also used compress software to design welded PHE as per ASME section VIII Division I . Prepared a report to capture those calculations.

• Updated the GA drawing as per comments received from the Customer and communicate with the customer in case of ambiguity. Ensure timely completion of the GA drawing update. • Prepare Bill of Material .

• Provide support to the manufacturing team for any issues arising during the PHE build. Interact with relevant stakeholders and take necessary steps to ensure a quick resolution of the issue.

• Worked on Implementing ETO and configurator project to allow automatic GA drawing and BOM generation.

• Proposed and implemented ideas for improving the efficiency of the organization’s processes.

• Sound knowledge of System engineering including Subsea Production System, Subsea distribution, and Inline Structures
• Exposure to green field and brown field project execution
• Helped in development of the schedule, tracked progress of the project throughout execution stage, and labor hour estimate for engineering
• Provided Management with technical assistance and work progress updates as requested
• Created internal specifications and design basis documents in line with customer requirements and relevant industry standards for Subsea XT, Tubing Hanger and Steel Flying Lead
• Created, maintained, and updated user drawings including but not limited to P&IDs, equipment layouts, General Arrangement, landing sequence
• Designed pressure-containing components like blocks, flowloops, structures, workshop tools, lifting & installation tools as per relevant industry codes by performing stress calculations and by using DFMEA extensively in design process
• Well familiar with load path diagram
• Developed concepts & executed detail design for Lifting, transportation, pre-assembly, and installation tools for Subsea XT components and or assemblies
• Selected Materials (Metals & Non-metals) for different components based on their application as per design requirement and industry standards
• Cooperated and coordinated with different sub-system teams to verify and validate key interfaces between different sub-systems by using interface register
• Participated in project HAZOP
• Conducted design review meetings for XTs and Tubing Hanger with internal stakeholders and with Customers
• Works with technical authorities in the company to define technical requirements which are appropriate for the products and consistent with industry practices
• Helped in Creating and also reviewed or approved production drawing of structural parts and pressure containing parts, engineering designs, documents, layouts, calculations and interpreting FEA/ structural analysis results
• Use engineering acumen to select type and size of welds for fabrication parts by performing weld calculation in critical areas as needed
• Performed tolerance stack up to check fit and function of the products
• Worked cross functionally with Sourcing, Quality, Manufacturing, Assembly & Testing and Services team as part of the product development cycle
• Supported them with root cause analysis, issue resolution and provided design solutions to correct non-conformances while taking into account safety, quality, schedule, and cost
• Created Assembly, Testing, Transportation and Handling, Preservation & Maintenance and Installation documents of Subsea XT as per the relevant industry standards, company internal standards and customer requirements
• Resolved Vendor queries related to fabrication of parts
• Provided expert technical support to equipment manufacturing, fabrication, assembly, Factory acceptance test (FAT) and System integration test (SIT) activities
• Implemented lessons learnt, best practices and standardization into design, specification, drawings, documents and processes
• Imparted training on product and process knowledge to GETs and lateral hires and provided mentoring, oversight and perform technical reviews of the work of less experienced engineers.