Mukesh Udan
Mechanical Engineer
Nagpur,Maharashtra
Summary
High-energy engineer with 13 years of blended experience in Manufacturing through leading production, Manufacturing Engineering, Process Development and Tool Engineering in Aerospace Industry. Strong exposure of various aerospace material machining such as Steel (Cast Iron /P20 / C45 / D2), Aluminium, Sika material, Titanium TI-6AL-4V and Advanced composites (CFRP) and Sub-Assembly & Assembly Processes. Presently working as Executive- Manufacturing & Tool Engineering at Tata Advanced Systems Ltd, Nagpur Responsible for Process Planning, CAM programming in CATIA & Power mill, program validation in Vericut and manufacturing. Cycle time reduction through process improvement.
Overview
15
15
years of professional experience
1
1
Certification
Work History
Executive- Manufacturing & Tool Engineering
Tata Advanced Systems Ltd
Nagpur
09.2012 - Current
- Company Overview: The Tata Advanced Systems has been delivering end-to-end solutions for OEMs across the world
- The scope of work ranges through design & engineering, advanced tool design & manufacture, complex machining, composites, sheet metal fabrication and equipped airframe assemblies underpinned by an inclusive range of special processes and multi customer qualifications
- Over the years, the Tata Advanced Systems has developed unique precision manufacturing capabilities to meet the exacting standards demanded for Aeroengine components and sub-assemblies
- Responsible for Process Planning, CAM programming in CATIA & Power mill, program validation in Vericut and manufacturing
- Cycle time reduction through process improvement
- Leading the CAM/NC Programming team to ensure that the FAIs, delta FAIs and Process improvement schedule have been achieved on time
- Develop manufacturing processes for machining, Cycle time estimation, documenting process maps, driving process / fixture, tooling requirement, including setting up of the manufacturing line based and running production trials
- Provide technical support for quality control, process improvement, cost savings, process development projects, new product launches, equipment qualifications, and process validations
- Provide data analysis that supports process design and re-engineering of key processes
- Assure that all engineering designs and technical data are completed and accurately documented to provide an accurate technical/historical base for future reference and to meet customer/end user requirements
- Develop and execute manufacturing process as per customer requirements
- CAM programming on CATIA V5 for 3-axis, 4-axis, 5-axis machine for Titanium, Steel CFRP carbon components and Aluminum component
- Selection of right cutting tools and machining strategies
- Maintain and create comprehensive documentation of manufacturing/ assembly processes and procedures incorporating the safety and quality aspects of the operations
- Validation of NC Program by using Vericut 9.3
- Root cause & corrective action of non-conformity parts, successive implementation of corrective active for next parts to reduce the rejection percentage
- The Tata Advanced Systems has been delivering end-to-end solutions for OEMs across the world
- The scope of work ranges through design & engineering, advanced tool design & manufacture, complex machining, composites, sheet metal fabrication and equipped airframe assemblies underpinned by an inclusive range of special processes and multi customer qualifications
- Over the years, the Tata Advanced Systems has developed unique precision manufacturing capabilities to meet the exacting standards demanded for Aeroengine components and sub-assemblies
Production Supervisor Trainee- Engine Machining Cell
Mahindra & Mahindra Ltd
Nagpur
10.2009 - 09.2012
- Company Overview: Mahindra & Mahindra Farm Equipment Sector is the one of the leading Tractor Manufacturer in the world awarded with TPM Excellence Award, QS9000, ISO 14001 and OHSAS
- Responsible for PQCDSME parameter of engine machining department
- Responsible for the production of different types of crank case which includes from machining of casting to providing finished component to assembly line
- Production planning and problem solving by brain storming, RCCA, 7QC tools
- Trouble shouting CNC machines like Makino A81, SPM, drilling
- Set up time reduction by using SMED
- Cutting tool management
- Involvement in TPM, continuous improvement team
- Mahindra & Mahindra Farm Equipment Sector is the one of the leading Tractor Manufacturer in the world awarded with TPM Excellence Award, QS9000, ISO 14001 and OHSAS
Education
B.Tech. - Engineering Technology
Birla Institute of Technology & Science
Pilani11-2023
Diploma - Mechanical Engineering
Government Polytechnic
Gadchiroli (Maharashtra)07-2009
SSC
Subhash Chandra Bose High School
Sonapur06-2006
Skills
- Leadership
- Time Management
- Ownership & Self-driven
- Problem Solving
- Lean Manufacturing
- GD&T
- Advance machining strategies
- Right cutting tool selection
- Selection of cutting parameters
- Jigs & fixture design concepts
- Identifying & sustainable deployment of right practices
- PFMEA
- APQP
- 7 QC tools
- CATIA V5 CAD/CAM
- Autodesk Power mill Ultimate CAM
- Vericut 94
- Creo Parametric CAD / CAM
Certification
- Tata production system (Saksham Blue Belt)
- Appreciation certificate for Boeing Work K offs et Management
Accomplishments
- Prove out & FAIs Completion of Boeing 787 Fuel Tank Assembly Door, Dorsal Fin components before timeline (2023-2024)
- Prove out & FAIs Completion of C295 Rear Fuselage, Nose Fuselage components before timeline (2022-2023)
- Prove out & FAIs Completion of Boeing 737 Fan Cowl components before timeline (2021-2022)
- Prove out & FAIs Completion of Lockheed Martin C130J components before timeline (2020-2021)
- Prove out and FAIs completion of Boeing 737 Vertical fin Rib type, Main Landing Gear Door Assembly components before timeline. (2019-2020)
- Successful implementation of TATA production system i.e., Saksham (2019)
- Selection in Aspire Career Programme for B. tech (06/20)
- Successful completion of RUAG (Airbus A320) FCP & ESW tools manufacturing for hydro forming m/c & Extrusion Stretch Wrap (ESW) m/c respectively and the prove out of its components. (2019-20)
- Achieved Six Sigma Target Near About Zero Rejections in Aluminum Components. (2017-2018)
- Achieved Target for Setup time Reduction and TPM Implementation in Metallic Machine shop (2016-2017)
- Prove out and Manufactured Various Jig & Fixture for ACFB Metallic as well as Composite component Manufacturing. (2014-2016)
- Prove out & FAIs Completion of Boeing 787 Advanced Composite Floor Beam Metallic components before timeline (2013-2014)
- JH pillar coordinator for TPM, Implementation of standard in shop as per TS16949, TPM, ISO, OHSAS, JQM. (2011-2012)
- Actively participated to get TPM Excellence Award in (2010-2011)
Personal Information
- Father's Name: Bhagwan Udan
- Mother's Name: Nirmala Udan
- Date of Birth: 01/22/90
- Gender: Male
- Marital Status: Married
Languages
- English
- Hindi
- Marathi
Hobbies and Interests
- Volunteering and community involvement
- Exploring New Technology
- Playing Cricket
Disclaimer
I hereby declare that the information given by me is genuine and true from the best of my knowledge.
Timeline
Executive- Manufacturing & Tool Engineering
Tata Advanced Systems Ltd
09.2012 - Current
Production Supervisor Trainee- Engine Machining Cell
Mahindra & Mahindra Ltd
10.2009 - 09.2012
B.Tech. - Engineering Technology
Birla Institute of Technology & Science
Diploma - Mechanical Engineering
Government Polytechnic
SSC
Subhash Chandra Bose High School
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