Summary
Overview
Work History
Education
Skills
Languages
Training
Personal Information
Profile Snapshot
Certification
Accomplishments
Timeline
Generic
MURUGAN DEVA

MURUGAN DEVA

Sriperumbudur - TAMIL NADU

Summary

Efficient maintenance professional skilled in task delegation, maintenance scheduling and team oversight. Commended for quality performance and reliability demonstrated several years of industry experience. Proactive and versatile professional with a dedication to quickly adapting to new challenges. Strong problem-solving abilities and a proven track record of fostering strong relationships with clients and team members. Focused on supporting team success and achieving positive results.

Overview

21
21
years of professional experience
1
1
Certification

Work History

Team Member– Maintenance

Saint Gobain India Private Ltd - Glass Bussiness
Sriperumbudur - Tamil Nadu
11.2018 - Current
  • Company Overview: We are the worldwide leader in light and sustainable construction. Saint-Gobain designs, manufactures, and distributes materials and services for the construction and industrial markets.
  • Responsible for the overall float Line glass process, batch plant ,furnace, ESP, annealing lehr, cutting line, and cold end conveyors stackers mechanical operation and maintenance in charge.
  • Conducting effective Why-Why analysis to ensure permanent closure of the breakdown.
  • Troubleshooting and maintenance of pneumatics, robots, CNC machines, washing machines, conveyors, utility systems, etc.
  • Knowledge of WCM Reliability Pillar routes.
  • Preparing and executing preventive maintenance schedules – SAP PM module.
  • Break down maintenance and analysis of breakdowns – EWO SAP module.
  • Maintaining history cards and machine records to analyze BD trends.
  • Handling purchases related to maintenance (quotation, comparison, PR generation, vendor sourcing,spares procurements & replacement ).
  • Managing the spares inventory system in maintenance and operations.
  • Working knowledge of screw conveyors, bucket elevators, bag filters, dust collectors, belt conveyor pulleys, conveyor chutes, diverters, mixers, electromagnetic vibrators, screw feeders, gearboxes, and cooling blowers.
  • Maintenance of material loading cranes, electrical hoists, with lifting tools, and tackles.
  • Preventive and breakdown maintenance of furnace blowers, steam boilers with a 25T capacity, and turbine power generation.
  • Managing the manpower, day-to-day maintenance, and preparing reports for maintenance.
  • Ensure compliance with Environment, Health, and Safety as per Saint-Gobain standards, as well as WCM standards.
  • Should have an aptitude for low-cost automation, poka-yokes, and downtime reductions.
  • Spare cost reduction by alternative technical solutions.
  • Knowledge of LOCKOUT – TAGOUT, OMT, SMAT, work permit, and ensuring 100% compliance with the same.
  • ESP schedule maintenance and wrapping GB, chain conveyor, soda ash feeding system, nets mill blower, and damper, ID fan.
  • Material handling system maintenance, hopper, bulker, conveyor, hoist, load all, etc.
  • Involvement of TEI initiatives by Kaizen, Suggestions, TF4, TF5, EV5, eTag Closer, and external competition participation.
  • SMAT Audit, Permit to Work Audit, SWMS preparation, Organizing Safety Training, and Meetings.
  • Assisted in inventory management, ensuring stock levels met demand without excess.
  • Created plans to propose solutions to problems related to efficiency, costs or profits.
  • Participated in cross-functional team meetings to discuss strategies for improvement.
  • Identified areas for improvement, narrowing focus for decision-makers in making necessary changes.
  • Participated in regular training sessions to improve product knowledge and service skills.
  • Maintained excellent levels of workplace cleanliness around equipment to enhance safety and productivity.
  • Assessed company operations for compliance with safety standards.
  • Set specific goals for projects to measure progress and evaluate end results.
  • Managed time effectively to ensure tasks were completed on schedule and deadlines were met.
  • Demonstrated strong problem-solving skills, resolving issues efficiently and effectively.
  • Identified opportunities for process improvements within the department.

Team Member– Technical Services - Mechanical

Saint Gobain India Private Ltd - Sekurit Bussiness
Sriperumbudur - Tamil Nadu
06.2010 - 11.2018
  • Handling mechanical maintenance and ensuring the availability of overall pre-processing line machines for maintaining maximum uptimes for all critical machines.
  • Implemented machine strategies that reduced MTTR by 2% and MTBF by 98%.
  • Kaizen provided 296 suggestions, and out of those, 290 were considered.
  • Systematic maintenance for moving parts, rollers, slides, tables, pick-and-place mechanisms, bearings, printing rollers, washing equipment, utility systems, pneumatic systems, CNC machines, furnaces, etc.
  • Devising plans for preventive shutdowns and ensuring their smooth execution.
  • Accountable for developing and upgrading maintenance procedures by revising standards and checklists.
  • Ensuring the uptime of PPL machines by implementing WCM best practices.
  • Compliance with Environment, Health, and Safety parameters as per Saint-Gobain and ISO standards.
  • Troubleshooting, Maintenance of Blowers, and Electric Drives (VFD & Servo Drives)
  • Planning and executing maintenance, energy cost reduction, EHS improvement, WCM (World Class Manufacturing), and Kaizen projects.
  • Planning and procuring spares as per the requirements.
  • Strong knowledge of Lock Out – Tag Out, and ensuring 100% compliance on the same.
  • Developing machine spare parts drawings using AutoCAD 2010.
  • Significant Accomplishments: Ensured 98% of machine availability in overall PPL machines.
  • SOP, OPL, Standard, and Quick Kaizen, which resulted in machine availability benefits.
  • Improved spare management by 20% with a cross-functional team (stores).
  • Old 5T Crane: complete erection and revamping.
  • Old, battery-operated stacker complete revamping.
  • Managed line energy savings projects, which resulted in cost benefits to the company.
  • Successfully received: Annual Best Suggestion Award in 2013, 2014, 2017, 2022, and 2023.
  • Best score in 5S auditor: good monthly performance.

Operating Engineer – Manufacturing

Axles India Ltd.
11.2003 - 05.2010
  • Company Overview: (TVS Group)
  • Handled Utility Maintenance for Compressor, Furnace Oil, Co2 Gas Plant, Cooling Tower & Genset
  • Break Down Failure for critical machines and took corrective action for the same
  • Spare Inspections and obtained GIN approval using Baan ERP System
  • Maintained critical spare reorder levels, inventory controls, monitoring spare parts availability, Procurement, follow up
  • Localized spares availability monitoring and drawing modification developed by AutoCAD 2006, implementation also done
  • Oversaw maintenance spares consumption & prepared consumption report for Oil, Diesel, Machinery spares, consumables
  • Monitored ETP, STP & daily routine works of plant
  • Planned, scheduled, executed & reported machine shutdown jobs
  • Installed & commissioned new machines like Machine Shifting & New machine erection
  • (TVS Group)
  • Significant Accomplishments: Holds the merit of handling major recondition & retro fitting of Friction Welding Machine by converting of Electromagnetic Drive into Vector Drive with Servo Motor
  • Implemented TS 16949, ISO 14001 & Poke – Yoke which resulted in Quality product benefits to the company
  • Handled Major Breakdowns for: 1500T Hydraulic Press, Walking Beam Furnace, ESAB, Seam, Eta Friction Welding Machine, BMV 60, BMV 45(VMC), Multi Drilling, Parga Copy Turning, Band Saw, FN2U & FN3H Milling Machine, Ecno CNC, Rajendra, Bombay & LB-17 Lathe, BFW Bed, BFW Keyway & End Milling, Barani & Siddhartha 100 T Hyd Press, HMT Radial Drilling, End Threading, Hoshla 60 HP & Akshat Cooling Tower, Jothi Centerless & Swing Frame Grinder, Vertical, Dana H
  • & Baker V
  • Borer Horizontal Borer, 30HP Air & Atlas Cap Co Screw Compressor, 1010 KVA, 600KVA, 625KVA & 400KVA Genset
  • Played a key role in standardizing spares development which resulted in Down time reduction benefits to the company
  • Minimized the breakdown time to allocate the machine spares location through Breakdown reduction initiatives
  • Modified Hydraulic Drive for table to mechanical drive-in bed milling machine which resulted in KAIZEN
  • PIV Mechanical Drives Mechanism in Copy Lathe with VFD Electrical Drive which resulted in KAIZEN
  • Break flange Welding Machine Job Rotating Chuck DC Drive Motor with Reduction Gear Box and was converted to AC Drive Gear Box

Education

B. Tech. - Part time - Mechanical Engineering

Karnataka State Open University
Marai Malai Nagar
01.2015

Diploma - Machine Tool Maintenance & Repairs

C.M. Kothari Technological College
chembarambakkam
11-2002

Skills

  • AutoCAD 2010
  • MS Office Suite
  • PPT
  • SAP PM modules
  • CMS Modules
  • ERP
  • MDH
  • Istek Vibration Analysis Basics
  • Equipment operation
  • Technical support
  • Equipment inspection
  • Heavy lifting
  • Teamwork and collaboration
  • Workplace safety
  • Computer skills
  • Problem-solving
  • Equipment maintenance

Languages

  • English
  • Tamil
  • Hindi - speek

Training

  • FMEA, SKI UP & SMAT - Saint Gobain
  • Condition Monitoring from Vibration Engineers (SKF)
  • Life Saver from Usha Fires
  • Bearings installations and Maintenance from FAG
  • Basic Pneumatics and Components from SMC
  • Machine Balancing and Alignment from IIPM
  • KAIZEN Implementation from QCFI
  • Team Building from shaping success – Saint Gobain
  • WCM, Model Expansion area - Saint Gobain
  • Risk Assessment – Saint Gobain
  • AM Steps implementation – Saint Gobain
  • EOT Cranes Risk Elimination – Saint Gobain

Personal Information

Date of Birth: 03/09/1981

Profile Snapshot

A dynamic professional with over 20 years of experience in operations and maintenance, mechanical engineering, and strategic planning., Process Plant maintenance mechanical, Utility Operations & Maintenance, Shutdown Planning & execution, Preventive & Breakdown Maintenance, Maintenance Budgeting & Cost Control, Machine Erection & Commissioning, Saint Gobain India , Worldwide leader in light and sustainable construction, designs, manufactures and distributes materials and services for the construction and industrial markets.

Certification

Hydraulics & Pneumatic basics certification.

AutoCAD 2000 Certification

Istec Vibration Training categories 1+ Certification

Accomplishments

  • Suggestion Award - Best Kaizen
  • Annual Excellence Award - Dehumidifier Electrical Energy savings
  • Safety Health & environment QCFI awarded - External competition
  • Sand Rejection Reduction of Raw Materials - External competion
  • Red Risk Elimination in workplace

Timeline

Team Member– Maintenance

Saint Gobain India Private Ltd - Glass Bussiness
11.2018 - Current

Team Member– Technical Services - Mechanical

Saint Gobain India Private Ltd - Sekurit Bussiness
06.2010 - 11.2018

Operating Engineer – Manufacturing

Axles India Ltd.
11.2003 - 05.2010

B. Tech. - Part time - Mechanical Engineering

Karnataka State Open University

Diploma - Machine Tool Maintenance & Repairs

C.M. Kothari Technological College

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