Muthukaruppiah Vijayan
Chennai,TN
Summary
Results-driven professional with over 10 years of expertise in Product Data Management, Engineering Change Management, and BOM Management. Proficient in leveraging PLM and ERP tools such as SAP, Teamcenter, Signe, WERS, and CMMS to streamline processes and enhance operational efficiency. Skilled in automation technologies including VBA Macros, Alteryx Designer, MS Access, SQL Queries, Power Automate, and Power BI to optimize workflows and drive data-driven decision-making. Committed to delivering innovative solutions that support organizational goals and improve product lifecycle management.
Overview
10
10
years of professional experience
Work History
Senior Analyst - Bill of Materials
Ford Motor Company Private Limited
11.2020 - Current
- Ensuring 100% BOM accuracy for North American product vehicle lines & Powertrain plants that are managed centrally from India.
- Liaise with Plant MP&L, PD, NMP, PVT, VOME and other cross function teams as applicable to close the identified Bill of Material discrepancies.
- Track all new PDL’s / CRF’s in region and drive team to ensure MP&L / PPM timings are supportable.
- Representing PPM in CFT meetings, Regional BOM and Order meetings, Director’s review to highlight PPM open issues (if any) and discuss next steps / containment plans for prebuilds.
- Supporting to resolve BOM queries, discrepancies and ensure right supplier release data.
- Utilizing Global audit tool EMPRESS for definition of the parts based on PDL and ensure verifying part to part usage, quantity per vehicle for ongoing production, Bundle changes, Added-Starter and Major launches.
- Ensuring Supplier release accuracy through BOM audits and communicate to Plant teams for any discrepancies and work for Interim & Permanent fix
- Preparing and maintain accurate Commodity audits (daily rates). Ensure updates are made at an appropriate timeframe to meet all program objectives.
- Supporting Physical BOM validation at Manufacturing Plant to ensure BOM integrity for New models, Major Launches, Bundle programs and added starter programs.
- Support the identification, collaboration & implementation of best processes / training development for the PPM organization.
- Support in use of BOT reports developed as part of RPA in PEGA platform. Ensure validation of BOT reports in defined frequency and flagging for any discrepancies observed in BOT Vs Manual reports, to enable developers to correct the outputs.
- Work closely with program office for swift resolution of errors.
- New Model Launches Handled:
- Powertrain: South Africa Engine program for Lion/Panther for Ranger trucks.
- Vehicle : F-150 truck [ICE & EV]
PLM Analyst - Bill of Materials
Renault Nissan Technology and Business center India
07.2018 - 10.2020
- Renault Design is currently providing support to all Renault Global plants, overseeing the release of design notes for planning, production, prototypes, limited runs, and provisional changes.
- Collaborating closely with cross-functional teams to ensure timely implementation and management of engineering changes in plant inventory.
- Initiating the Initial Part List (IPL) in the Renault Signe system based on Product Planning Vehicle Specification lists.
- Creating new model variants as per Renault Spec lists and Spec Notice-Applied models additions.
- Maintaining BOM Co-leader parts for Renault and Nissan vehicles.
- Supporting E-BOM and Production BOM validation during production trials.
- Coordinating Renault and Supplier Assembly processes.
- Providing daily BOM and configuration management support to end-users.
- Analysing proposed design changes and assisting in model code and part numbering/drawing number creation.
- Ensuring part changes align with the Design release plan.
- Providing plant support on Production/Manufacturing BOM maintenance with accountability for M-BOM accuracy.
- Projects : MEGANE[Europe], KWID, TRIBER, KIGER.
SAP Analayst - Bill of Materials
Kone Elevator India Private Limited
06.2015 - 07.2018
- Receiving Elevator general arrangement Drawing (GAD) and Pricing tool Inputs after CA Milestone.
- Preparing BOM for Machine, Car Body, Counterweight, Sling, over speed governor and COP.
- Weight balancing, Sling FOS, Machine Load Checking, Compensation Chain calculation, Buffer (Oil and spring).
- Interface checks in AutoCAD for Safety space check for service provision and Layout of car panels.
- On time Delivery and Delivering with Quality on first time.
- Handling issues in site and providing solution via interface or via change management.
- Supporting Spare parts identification.
- Project: Imono, Imini, Swift, Classic Elevators, Transit
Education
Bachelor of Mechanical Engineering - Mechanical Engineering
Veltech Multitech Engineering College
Chennai05-2015
Diploma in Mechatronics Engineering[SW] - Mechatronics Engineering
CPAT-TVS
Chennai11-2011
Skills
- Skilled in Excel modeling and automation
- Analytics software - Alteryx, Power Automate,Power BI
- AI Assistant - Gemini Pro, Chat GPT
- Root-cause analysis[8D]
- SQL programming[Datamart, DB2 , GCB]
- Database management
- Analytical problem solving
- Data analysis
Certification
- CERTIFIED ADVANCED SUPPLY CHAIN PROFESSIONAL FROM IFPSM ON ORDER FULFILLMENT AND DELIVERY [SCCASP20250502924]
- EXCEL : POWER QUERY
- SQL Essential
Timeline
Senior Analyst - Bill of Materials
Ford Motor Company Private Limited
11.2020 - Current
PLM Analyst - Bill of Materials
Renault Nissan Technology and Business center India
07.2018 - 10.2020
SAP Analayst - Bill of Materials
Kone Elevator India Private Limited
06.2015 - 07.2018
Bachelor of Mechanical Engineering - Mechanical Engineering
Veltech Multitech Engineering College
Diploma in Mechatronics Engineering[SW] - Mechatronics Engineering
CPAT-TVS
Disclaimer
I acknowledge that the above furnished information’s are true to the best of my knowledge, and I will dedicate myself to the concern I work. Date: Place: Chennai Signature: Name: Muthukaruppiah Vijayan
PERSONAL PARTICULARS
- Date of Birth : 19-Nov-1992
- Father’s Name : Mr. K. Vijayan
- Current Location : Chennai, India.
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