Muthurajakumar E
3/112 Nethaji Street,
Summary
Highly accomplished and results-driven Mechanical Engineer with over 11+ years of experience in the manufacturing sector, specializing in SMT and Assembly Production. Proven expertise in Production Planning, monitoring and control, coupled with a strong focus on quality Expert in implementing and sustaining operational excellence methodologies, including 5S, TPM, KAIZEN, Green Belt, and robust quality measures to optimize processes, resolve technical issues, and drive continuous improvement, ensuring full compliance and enhanced efficiency
Overview
11
11
years of professional experience
1
1
Certification
Work History
Assistant manager - Production
Tata Electronics Systems Solutions (Formerly known as Wistron Infocomm Mfg India limited)
09.2020 - Current
- 1) Plan, manage, and oversee all elements of SMT and mobile Assembly line Production
- 2) Assess and analyze current production methods
- 3) Develop and draft an improved production process Design and implement cost-reductive changes
- 4) Maximize productivity of machinery and workers Follow product specifications and quality control measures
- 5) Determine which machines, tools, equipment, etc. will be used and where they will be stationed in the facility
- 6) Determine how many workers are needed to man the production line Train, supervise, and manage production line workers Increase speed and efficiency of processes without compromising quality
- 7) Develop and implement quality control measures that effectively monitor products and guarantee desired results
- 8) Ensure all steps of production run smoothly and efficiently Educate employees on proper methods in which to operate machinery Hire technicians to maintain equipment for maximum safety and efficiency
- 9) Diagnose origin of breakdowns, including human error and troubleshoot problems Work within set budgetary plans for the project Communicate with client and vendors to obtain materials and/or equipment needed
Manufacturing Engineer
Visteon Electronics India limited
03.2019 - 08.2020
- 1) Formulating strategies for daily Electronic Instrument Cluster Assembly and SMT line and production, maintaining budget & production schedules and ensuring optimum resource allocation
- 2) Identifying performance bottlenecks and implementing corrective actions; reducing in operative time to improve productivity and ensuring personnel safety, product quality and customer satisfaction through timely delivery
- 3) Evaluating the existing production systems / processes, identifying areas of improvement and implementing result-oriented measures to alleviate them
- 4) Establishing production targets and implementing strategies with a key focus on accomplishing the same; monitoring and assessing daily operations against targets
- 5) Organizing and supporting the online testing of raw material & packing material
- 6) Ensuring adherence to quality and safety standards; maintaining ISO14001 & OHSAS18001 standards
- 7) Scheduling and executing preventive, predictive and periodic maintenance as per ISO14001 standards
- 8) Implementing various process / production enhancement methodologies such as 5S, TPM, MTBF & MTTR; utilizing QC tools such as Root Cause Analysis, Why Why analysis, Fish Bone Diagram and Pareto Analysis.
Engineer-Production
Pricol limited
06.2018 - 03.2019
- 1) Monitoring the Daily Instrument cluster assembly Production according the Production planning
- 2) Troubleshooting day-to-day process issues in Instrument cluster assembly and develop solutions, and monitors improvements Evaluating the existing production systems
- 3) Identifying areas of improvement and implementing result-oriented measures to alleviate them
- 4) Establishing production targets and implementing strategies with a key focus on accomplishing the same; monitoring and assessing daily operations against the set targets
- 5) Perform Manufacturing Process Planning activities and Identifying the New Product invention ideas
- 6) Analyzing and deploying the engineering changes
- 7) Preparation of OEE report and Identifies the Gaps and Closure of Points with CFT support
Production Engineer
AmaraRaja Batteries limited
05.2015 - 06.2018
- 1) Preparing assembly Production target plan according the Production planning Allocation of man power against the production plan
- 2) Co coordinating the TPM team and identify the Projects and implements towards the target
- 3) Investigating production problems and Find out the root cause and Implements the corrective actions making improvements to current operations and enhance efficiency
- 4) Supervising engineering and technical staff maintaining statistical and financial records liaising with suppliers, customers and research and development staff.
Junior Engineer
Arudra Engineers Pvt Ltd
05.2014 - 05.2015
Education
B.E. - Mechanical
Kamaraj college of Engineering and Technology affiliated by Anna University
Chennai05.2014
12th -
MM Hr sec school
04.2010
10th -
GH School
05.2008
Skills
- Production Monitoring
- Production Planning
- Process Enhancement
- Project Management
- OEE improvement
- CAPA
- 5S
- TPM
- KAIZEN
Certification
- Received IPC A-610 certificate and designated by Certified IPC specialist
- Greenbelt-Six sigma
Languages
English
Bilingual or Proficient (C2)
Tamil
Bilingual or Proficient (C2)
Telugu
Upper intermediate (B2)
Kannada
Upper intermediate (B2)
Accomplishments
- Awarded the Gold Medal for the Bachelor of Engineering (Mechanical) degree from Anna University in 2014.
- Published Our Project in “International journal of Innovative Research in Engineering Science and Technology” entitled as “Experimental investigation of orange peel oil and cotton seed oil blend with petrol as an alternate fuel for petrol engines” on volume8 Issue3, ISSN2319:8753
Core competencies
Process improvement
- Identifying the areas of bottlenecks & breakdown (repetitive breakdown); taking steps to achieve zero accident & customer complaints through application of troubleshooting tools like root cause analysis
- Developing the engineering solutions to avoid repetitive failures & all other problems that adversely affect plant operations including capacity, quality, cost & regulatory compliance issues
- Implementing strategies for continuous improvement & corrective / preventive actions requests through quality concepts
Highlights
- Successfully handled 4 NPI projects with Good Productivity and Good yield %
- Acted as a SAP PP mentor in the plant for 3 months; coached 15 number of employees on Production and planning module topic
- Recorded zero unsolved customer related complaints defects, this was mainly achieved through Root Cause Analysis, Why Why Analysis and Fish Bone Diagram measures
- Successful in reducing maintenance shutdown rate through effective roll-out of Total Preventive Maintenance and Corrective action plans initiatives
- Initiated successful implementation of total productive manufacturing, resulting in an increase of Hourly production by 90% through effective use of the rotation method for defect & rejection
- Successfully handled the audits for Process and Safety
Timeline
Assistant manager - Production
Tata Electronics Systems Solutions (Formerly known as Wistron Infocomm Mfg India limited)
09.2020 - Current
Manufacturing Engineer
Visteon Electronics India limited
03.2019 - 08.2020
Engineer-Production
Pricol limited
06.2018 - 03.2019
Production Engineer
AmaraRaja Batteries limited
05.2015 - 06.2018
Junior Engineer
Arudra Engineers Pvt Ltd
05.2014 - 05.2015
B.E. - Mechanical
Kamaraj college of Engineering and Technology affiliated by Anna University
12th -
MM Hr sec school
10th -
GH School