Muthuraman Nachiappan
Hosur,India
Summary
Experienced professional with focus on management and team leadership. Capable of driving projects to successful completion through strategic planning and strong interpersonal skills. Known for fostering collaborative environments and delivering consistent results.
Overview
16
16
years of professional experience
6
6
years of post-secondary education
1
1
Certification
Work History
Manager - PED SES Painting
TVS Motor Company Limited
Hosur, India
10.2023 - Current
- Completed sustainability innovation project on Powder coating of motorcycle aesthetic parts as an alternate to spray painting reducing sludge & eliminating VOC emission.
- Developed 2 new shade paints for new scooter in a record time of 2 months achieving all quality, cost & delivery targets.
- Implemented High glossy black powder coating for Al. PDC Pillion handles with < 1% rework & 40% reduction in painting cost.
- Collaborated with D&AI team for development of IoT projects related to Camera vision based painting jig calibration and RFID based Trolley management system.
Manager - PED OSE Painting
TVS Motor Company Limited
Hosur, India
08.2019 - 10.2023
- Spearheaded an innovative solution development of Epoxy CED + UV resistant top coat touch-up paint & established new line for frame localization at Manaus, Brazil.
- Lead a brownfield project on new Phosphating + Powder coating line for frame & swing arm component at Mirpur, Bangladesh.
- Successfully repurposed existing nano PT + Powder coating line used for refrigerator cabinet painting by new UV resistant powder development & shot blasting implementation at Nazilli, Turkey.
- Designed End-to-End workflow & dashboard for Export packing design & development process.
Process & Project Planning Engineer
TVS Motor Company Limited
Hosur, India
07.2010 - 10.2016
- Developed new shade paints & implemented painting processes & facilities for premium motorcycle parts ACED, Spray painting & Powder coating as per NPD project targets.
- Carried out capacity planning and enhancement projects through Re-engineering of Painting lines (Booth modification, conveyor re-routing & oven extension).
- Successfully eliminated etch primer application & Alchromate pretreatment operation for Aluminium PDC parts.
- Prepared & verified Process flow diagram, PFMEA, Control charts, work instructions according to ISO / TS 16949 requirements & actively participate in audits.
Summer research intern
Indian Institute of Technology
Bombay, India
05.2009 - 06.2009
- Assisted the research team in supply chain modelling using Vensim PLE software to predict stock quantity required over a period of time.
Education
Master of Science - Global Production Engineering in Manufacturing
Technische Universität Berlin
Germany 11.2016 - 07.2019
Bachelor of Engineering - Production Engineering
Anna University Chennai, MIT Campus
India 07.2006 - 05.2010
Skills
- Sustainability initiatives
- Innovation management
- Strong communication skills
- Positive thinking
- Self-confident
Accomplishments
2016 - TVS Motor Company Scholarship for Masters Studies in Germany.
2015 - Best CFT Project Award at TVS Motor Company Limited, Hosur.
Certification
2017 - Methods Time Measurement – MTM-1 and MTM-UAS, Deutsche MTM-Vereinigung e.V.
2017 - Six Sigma Green Belt, Qualitätswissenschaft, Technische Universität Berlin
Languages
Tamil
Native
English
Advanced (C1)
German
Elementary (A2)
Hindi
Intermediate
Kannada
Advanced
Affiliations
- Learning new cultures
- Exploring places
- Reading books (Self improvement & Management)
Other Experiences & Activities
2016/2024 - Learning Facilitator for ‘Basics of Surface coating technology' module.
2016 - ISO/TS 16949 Internal Quality Auditor.
2014/2016 - PED Painting section Planner.
2009/2010 - Chairman, Personality Development Association of MIT, Anna University.
2009/2010 - Placement Representative of the Department of Production Technology, MIT.
Timeline
Manager - PED SES Painting
TVS Motor Company Limited
10.2023 - Current
Manager - PED OSE Painting
TVS Motor Company Limited
08.2019 - 10.2023
Master of Science - Global Production Engineering in Manufacturing
Technische Universität Berlin
11.2016 - 07.2019
Process & Project Planning Engineer
TVS Motor Company Limited
07.2010 - 10.2016
Summer research intern
Indian Institute of Technology
05.2009 - 06.2009
Bachelor of Engineering - Production Engineering
Anna University Chennai, MIT Campus
07.2006 - 05.2010
2017 - Methods Time Measurement – MTM-1 and MTM-UAS, Deutsche MTM-Vereinigung e.V.
2017 - Six Sigma Green Belt, Qualitätswissenschaft, Technische Universität Berlin
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