MUTHUSELVA K
Madurai
Summary
Dynamic engineering professional with a proven track record at Foxconn, excelling in FMEA and RCA to enhance product quality. Adept at problem-solving and project coordination, I led initiatives that significantly reduced scrap rates and improved operational efficiency. A skilled technical trainer, I fostered team development and ensured adherence to safety protocols.
Overview
10
10
years of professional experience
1
1
Certification
Work History
As. Engineer for PE Team
Foxconn Hon Hai Technolochy India Pvt Lt
Chennai
10.2022 - Current
- Strong background in Failure Mode and Effects Analysis (FMEA), CPK analysis, and Root Cause Analysis (RCA) to ensure process stability and product quality.
- Monitored all production flow for accuracy and efficiency; consistently tracked yield performance and issued alerts for any deviations.
- Conducted thorough root cause investigations and coordinated with responsible teams to implement Corrective and Preventive Actions (CAPA).
- Collaborated with Cross-Functional Teams (CFT) to gather project details, order new tools/equipment, and validate their deployment on the production line.
- Led new line setups, obtained process approvals, and drove continuous yield improvement initiatives.
- Oversaw New Product Introduction (NPI) and Prototype builds, supporting engineering activities from pilot to mass production.
- Provided hands-on training to new joiners on SFA processes and supervised Repair KX operators, contributing to workforce readiness and skill development.
- Generated and reviewed weekly attrition data, implementing initiatives to reduce scrap rates and improve operational efficiency.
- Well-versed in Standard Operating Procedures (SOPs) for FATP (Final Assembly, Test & Pack) operations.
- Investigated unresolved Root Causes (RC) and escalated to Component Team (CT) and Operations Management Meetings (OMM) for resolution.
- Managed shopfloor manpower and led team-building activities, fostering a productive and safe work environment.
- Optimized FADB (Failure Analysis Database) on a daily basis and tracked recurring failures for corrective actions.
- Participated in daily yield review meetings, prepared Minutes of Meeting (MoM), and tracked reflow yield performance.
- Interfaced directly with customers for technical discussions, issue resolution, and report presentations
Junior Field Service Eng
IIT Madras incubation Company planys technologies
Chennai
09.2021 - 10.2022
- Performed PCB troubleshooting, SMD soldering, and firmware updates on integrated circuits (ICs).
- Diagnosed and repaired faults on PCB boards, electrical equipment, and electronic modules.
- Carried out electrical maintenance and troubleshooting of various equipment and systems.
- Updated preventive maintenance sheets and planned scheduled maintenance activities for BLDC motors, electrical equipment, and modules.
- Managed electrical and mechanical spare parts inventory and handled on-site breakdowns efficiently.
- Reported daily site-related challenges and breakdowns through regular email updates to the concerned teams.
- Supervised and coordinated site personnel, ensuring adherence to safety protocols and maintaining a safe workplace.
- Supported ROV (Remotely Operated Vehicle) operations by maintaining electrical and control systems, including thrusters, sensors, and power distribution modules.
- Performed fault diagnosis and repair of ROV components, ensuring operational readiness for underwater missions.
Graduate Engineer Trainee
Flextronics Technology India Pvt ltd
Kanchipuram
01.2021 - 09.2021
- Troubleshooting online quick repairs and addressing process issues such as soldering and assembly errors.
- Effectively reduced rejection rates and production failures through systematic problem-solving.
- Implemented the 4M process (Man, Method, Material, Machine) at the production stage to enhance process reliability.
- Maintained zero Work-In-Progress (WIP) inventory and implemented scrap control measures.
- Performed corrective actions by reworking failed units during production to minimize waste.
- Created and reviewed functional specifications and test plans for product validation.
- Conducted quarterly Quality Control (QC) audits and highlighted inefficiencies in production systems and products.
- Possess basic knowledge of Surface Mount Technology (SMT) processes and testing methods.
- Ensured proper implementation of flow charts to streamline line processes.
National apprentice trainee
Avalon Technology Pvt Ltd
Chennai
07.2015 - 07.2016
- Reports on Daily Receipts, Posting & Consumption, on time GRN
- Maintain location & Stock accuracy in warehouse
- Maintain 5's in workplace
Education
Bachelor - Electrical and electronic engineering
Velammal Collage of engineering
Madurai01.2019
Diploma - Industrial safety
Annamalai University
Tamil Nadu01.2017
Diploma - electrical and electronic engineering
Alagappa polytechnic college
Karaikudi01.2015
SSLC -
Mangayarkarasi hr.sec. school
Madurai01.2012
Skills
- Bi software
- Insight Data Analysis
- Analysis CT image
- OMM
- VHX
- MA tools handling(Height gauge,Vernier,Screw gauge)
- 4M,5M1E Method
- 7QC Tools
Projects
Precision Analysis System (PAS) & FADB-Foxconn
Repair team easy to handling failed units. Reduce the Repair Scrap rate. Bty Dislink Reduce. Reflow yield improve.
Planys technology pvt ltd
ROV digital hour meter installed, hour meter installed on ROV command module to track ROV running, and it's used to set a timeline to do preventive maintenance to different modules like BLDC motor, slip ring winch, ROV hull, and mechanical equipment Updating documents for timeline pm activities for different electrical and mechanical module.
Velammal College of Engineering
Flexible and Reliable Micro Grid System, At improving the usage of green power and reduce the usage of conventional power. Enables non-polluting green power generation with reduced running cost. To design the system that also ensures continuous energy supply to the grid.
Certification
- Successfully completed Train the Trainer (TTT) program, equipping with advanced skills in delivering structured training, knowledge transfer, and team skill development.
- Completed Train the Trainer (TTT) certification and conducted structured training sessions for new joiners and production teams.
Foxconn - Keystone Operations
- Reduced repair scrap by 2 crore by implementing the KX Operator (PAS) Precision Analysis System, significantly improving production efficiency and minimizing waste.
- Utilized PAS to analyze data and identify inefficiencies, resulting in optimized repair processes and lower defect rates.
- Trained and supervised KX operators, driving adoption of the PAS system to improve scrap control and enhance product quality.
- Collaborated with cross-functional teams to integrate PAS insights into continuous improvement initiatives, achieving substantial cost savings.
Declaration
I hereby declare that the information provided above is true to the best of my knowledge and belief I understand that any false or misleading information may disqualify me from consideration
K.Muthuselva
Date-
Timeline
As. Engineer for PE Team
Foxconn Hon Hai Technolochy India Pvt Lt
10.2022 - Current
Junior Field Service Eng
IIT Madras incubation Company planys technologies
09.2021 - 10.2022
Graduate Engineer Trainee
Flextronics Technology India Pvt ltd
01.2021 - 09.2021
National apprentice trainee
Avalon Technology Pvt Ltd
07.2015 - 07.2016
Bachelor - Electrical and electronic engineering
Velammal Collage of engineering
Diploma - Industrial safety
Annamalai University
Diploma - electrical and electronic engineering
Alagappa polytechnic college
SSLC -
Mangayarkarasi hr.sec. school
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