Summary
Overview
Work History
Education
Skills
Accomplishments
Timeline
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M.V.SASI KUMAR

M.V.SASI KUMAR

Summary

Highly experienced Electrical Engineer with 15+ years in the Cement Industry, specializing in electrical maintenance and commissioning. Proven ability to improve equipment reliability and operational efficiency through proactive maintenance strategies, adhering to safety standards. Expertise in Power & Distribution Transformers, MV/LV Switchgears, MCC Panels, Capacitors, and Drives. Focused on preventive and predictive maintenance, troubleshooting, and optimizing plant performance.
Skills

Overview

15
15
years of professional experience

Work History

Electrical Engineer

Qatar National Cement Company
DOHA
12.2014 - 06.2024
  • Monitored and maintained automated material handling systems, ensuring 99% equipment uptime through proactive inspection and troubleshooting.
  • Conducted daily preventive maintenance and safety inspections on electrical components including sensors, motors, relays, UPS, transformers, and control panels.
  • Diagnosed and resolved complex electrical faults using multimeters, diagnostic tools, and PLC interface software, reducing unplanned downtime incidents by 20%.
  • Supported installation, testing, and commissioning of new electrical equipment and system upgrades, ensuring seamless integration with existing operations.
  • Responded promptly to system alerts, stoppages, and alarms, restoring operational continuity with minimal disruption.
  • Maintained accurate and up-to-date maintenance logs, reports, and system records using CMMS (SAP-PM).
  • Enforced safety compliance and adherence to SOPs, resulting in zero LTI (Lost Time Incidents) during my tenure.
  • Collaborated with mechanical and automation teams for integrated troubleshooting across multidisciplinary systems.

Electrical Engineer

Dalmia Cement(B) LTD
ARIYALUR
08.2012 - 12.2014
  • Oversaw maintenance of SCHNEIDER HT and LT Circuit Breakers, and MV & LV transformers up to 31.5MVA.
  • Performed condition monitoring, breakdown analysis, why-why analysis, and vibration analysis.
  • Contributed to overhauling electrical equipment, including a 4550kW HT motor/raw mill main motor.
  • Commissioned, maintained, and troubleshot ABB ACS 800 & L&T Yaskawa drives, and LRS & GRR Starters.
  • Guided operation and maintenance of HT & LT Motors, PCC, MCC, VFDS, Soft Starters, and HT panel power & control wiring modifications.
  • Programmed and troubleshot Schneider LTMR Motor Controllers, prepared Control I/O Lists, and performed cable sizing calculations and routing.
  • Planned, implemented, and tested new equipment/technologies for system upgrades, diagnosed problems, and identified root causes.
  • Developed comprehensive checklists for electrical equipment prior to shutdowns.
  • Participated in energy auditing and conservation programs, maintained critical spares, and performed control wiring modifications.
  • Prepared work orders, comparative statements, maintenance schedules, site inspections, and updated electrical documentation.

Electrical Engineer

Sree Jaya Jothi Cement LTD
BANAGANAPALLI
04.2009 - 08.2012
  • Maintained a 132/6.6KV substation switchyard and executed ABB panel erection, testing, and commissioning for LV & MV Switchgear, motors, VFD & Soft Starter Panels.
  • Managed maintenance for 6.6KV HT panels, Power & Distribution Transformers, and configured SPAJ 140C and SPAM 150C numerical relays.
  • Conducted inspection, testing, and troubleshooting of ACB, MV Breakers, Starters, control panels, VFDs, and transformers, and performed periodic servicing.
  • Oversaw operation & maintenance of a 5MW Diesel Generator synchronized with the grid.
  • Managed all Operation and Maintenance tasks in a 6000TPD Cement Plant, including HT & LT Motors, PCC, MCC, VFDs, Soft Starters, and HT panel wiring.
  • Maintained ABB HT & LT Circuit Breakers and MV & LV Transformers up to 31.5MVA.
  • Handled shift operations and maintenance, implemented preventive maintenance, and prepared checklists for electrical equipment shutdowns.
  • Commissioned a Loesche VRM 65.1 vertical Raw Mill and MV motor, and participated in FAT testing.
  • Oversaw erection, cable laying, and installation of UPS and lighting fixtures in CCR.
  • Troubleshot complex electrical issues in industrial and power generation facilities, and developed/implemented a preventive maintenance program.

Education

Bachelors - Electrical & Electronics Engineering

Dhanalakshmi Srinivasan Engineering College
PERAMBALUR, INDIA
01.2007

Diploma - Electrical and Electronics Engineering

Arulmigu Kalasalingam Polytechnic college
KRISHNAN KOVIL, INDIA
01.2004

Skills

  • Microsoft Office Suite
  • CMMS (SAP S4 HANA)
  • Technical documentation
  • Circuit design
  • System integration
  • AutoCAD
  • CodeSys programming
  • Safety compliance
  • Root cause analysis
  • Predictive and preventive maintenance
  • Programmable logic controllers (PLCs) and SCADA systems
  • Field service and troubleshooting
  • Power systems analysis
  • Wiring schematics

Accomplishments

  • Led the successful execution of a high-profile 5000 TPD QNCC cement plant project, overseeing electrical, instrumentation, and PLC components from design to completion.
  • Leveraged electrical engineering expertise to enhance operational efficiency, strengthen safety protocols, and exceed production capacity targets by 100%.
  • Directed and mentored a cross-functional team, fostering collaboration and ensuring smooth and reliable plant maintenance operations.
  • Achieved a 20% reduction in equipment downtime over 12 months through strategic maintenance planning and process improvements.
  • Implemented SAP S/4HANA PM module task lists and calibration work order planning to optimize maintenance operations and resource utilization.

Timeline

Electrical Engineer

Qatar National Cement Company
12.2014 - 06.2024

Electrical Engineer

Dalmia Cement(B) LTD
08.2012 - 12.2014

Electrical Engineer

Sree Jaya Jothi Cement LTD
04.2009 - 08.2012

Bachelors - Electrical & Electronics Engineering

Dhanalakshmi Srinivasan Engineering College

Diploma - Electrical and Electronics Engineering

Arulmigu Kalasalingam Polytechnic college

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