M.V.SASI KUMAR
Electrical Engineer
Rajapalaiyam,TN
Summary
Dynamic Electrical Engineer with 15+ years of proven experience in the cement industry, specializing in plant maintenance, electrical systems, testing & commissioning, and project management. Recognized for driving maintenance excellence through strong adherence to engineering standards, manufacturing practices, and corporate safety protocols. Known for benchmarking performance, optimizing reliability, and serving as a key contributor to critical electrical and plant operations.
Overview
15
15
years of professional experience
1
1
Certification
Work History
Electrical Engineer
Qatar National Cement Company
01.2017 - 06.2024
- Made reports & did troubleshooting to identify & resolve equipment issues.
- Approving maintenance procedures to ensure compliance & improve efficiency.
- Technical management, planning and maintaining of critical spares for smooth plant operation
- Planning & Time scheduling of weekly monthly and yearly maintenance activities in SAP S/4 Hana
- Approving maintenance procedures to ensure compliance & improve efficiency.
- Trouble shooting ,Root Cause Analysis & Vibration Analysis
- condition monitoring,preventive and predictive maintenance.
- Perform Site inspections to ensure operational conditions of equipments & process optimization
- Knowledge in Power monitoring systems, energy management systems and other related electrical systems, controls and devices.
- interpretation of schematics,wiring and modification work
Electrical Engineer
Qatar National Cement Company
12.2014 - 01.2017
- Assist in the supervision, scheduling and checking of work of project team members and work closely with other disciplines.
- Supporting the Project in building effective working relationships at the appropriate level within the contractor’s team and external 3rd parties
- Electrical Switchgear: Hands-on experience with 33 kV Siemens GIS, 6.6 kV Siemens NX AIR P 3AK indoor switchgear, and LV breakers (Siemens 3WL series).
- Battery Chargers & UPS Systems: Skilled in Socomec and Emerson systems, including functional testing and battery discharge tests.
- Variable Frequency Drives: Commissioning and troubleshooting of Siemens G120, G150, and Micro Master M440 drives.
- Protection Relays: Configuration, testing, and coordination of Siemens SIPROTEC 7SJ626/642 numerical relays.
- Transformers: Worked with distribution, converter, and power transformers up to 2000 kVA, 3200 kVA, and 30 MVA capacities.
- MV Motors: commissioning of Slip-Ring Induction Motors up to 6.3 MW (SCORCH make).
- DG Systems: Testing and operation of Cummins 2000 kVA DG sets including loading/unloading tests, ATS scheme verification, and functional interlock reliability checks.
- Coordinated testing of PMS/PSA/SCADA and Fire Alarm Systems for seamless integration and operation Facilitated DCS Loop Checking to assure system functionality and integrity.
- Independently conduct commissionability reviews of project documents
- Experience in reviewing designs to assure compliance with engineering design, applicable codes, constructability, and industry standards
Electrical Engineer
Dalmia Cement(B) LTD
08.2012 - 12.2014
- Oversaw maintenance of Schneider HT/LT circuit breakers and MV/LV transformers up to 31.5 MVA.
- Performed condition monitoring and breakdown analysis, including why-why analysis and vibration analysis.
- Led overhaul of major electrical equipment, including HT/raw mill main motor (4550 kW).
- Commissioned, maintained, and troubleshot ABB ACS 800, L&T Yaskawa drives, LRS, and GRR starters.
- Guided O&M teams for HT/LT motors, PCCs, MCCs, VFDs, soft starters, and HT panel power/control wiring modifications.
- Programmed and troubleshot Schneider LTMR motor controllers.
- Prepared Control I/O lists, performed cable sizing and selection, and executed cable routing.
- Supported projects involving system upgrades, new installations, and technology expansions, including planning, implementation, and functional testing.
- Diagnosed equipment issues, identified root causes, and implemented corrective actions.
- Developed comprehensive shutdown checklists for all electrical equipment.
- Participated in energy audits and energy conservation initiatives.
- Maintained critical spares to ensure high equipment availability and reliability.
- Executed control wiring modifications and ensured compliance with standards.
- Prepared work orders, comparative statements, and maintenance schedules.
- Conducted site inspections to verify equipment health and operational conditions.
- Maintained and updated all relevant electrical documentation.
Electrical Engineer
Sree Jayajothi Cement LTD
04.2009 - 08.2012
- Supervised erection, testing, and commissioning of a 132/6.6 kV substation switchyard.
- Executed ABB panel erection, testing, and commissioning for LV/MV switchgear, induction motors, VFDs, and soft starter panels.
- Managed testing of CTs and PTs for 6.6 kV HT panels.
- Configured and tested SPAJ 140C & SPAM 150C numerical relays to meet customer requirements.
- Conducted inspection, servicing, and troubleshooting of legacy CTs, PTs, and transformers.
- Oversaw commissioning of a 5 MW DG (synchronization with grid) system.
- Led complete O&M activities in a 6000 TPD cement plant, covering HT/LT motors, PCCs, MCCs, VFDs, soft starters, and HT panel control/power wiring.
- Performed maintenance of ABB HT/LT circuit breakers and MV/LV transformers up to 31.5 MVA.
- Handled shift operations for plant electrical systems, ensuring safe and reliable performance.
- Implemented preventive maintenance programs to reduce downtime and enhance asset life.
- Developed detailed shutdown checklists for all electrical equipment.
- Participated in commissioning of Loesche VRM 65.1 vertical raw mill, including MV motor FAT testing.
- Oversaw cable laying, UPS installation, and lighting works in CCR.
- Performed repairs and maintenance on electrical systems and components.
- Proposed system modifications to improve equipment performance, reliability, and efficiency.
Education
Bachelors - Electrical & Electronics Engineering
Dhanalakshmi Srinivasan Engineering College
Perambalur, India01.2007
Diploma - Electrical and Electronics Engineering
Arulmigu Kalasalingam Polytechnic college
Krishnan Kovil, India01.2004
Skills
- Autocad
- Codesys
- PowerBI
- Dialux
- SAP S/4 HANA
- Control systems
- SCADA systems
- Schematic reading
- Electrical troubleshooting
- Lighting systems
- Electrical safety
- Generator maintenance
Accomplishments
- Led a major 5000 TPD QNCC cement plant project, overseeing electrical, instrumentation, and Automation systems from design through commissioning.
- Integrated advanced technologies during erection, testing, and commissioning, achieving 80% plant performance within startup phase.
- Applied strong electrical engineering expertise to improve efficiency, strengthen safety protocols, and exceed production capacity targets by 100%.
- Demonstrated effective leadership by guiding cross-functional teams, ensuring collaboration and smooth project execution.
- Achieved a 20% reduction in plant downtime within 12 months through strategic maintenance improvements.
- Implemented SAP S/4HANA PM module workflows, including task lists and calibration work order planning, improving maintenance efficiency and resource utilization.
Certification
PLC & SCADA BASICS CAU12
Engineering Institute of Technology-10/2019
Timeline
Electrical Engineer
Qatar National Cement Company
01.2017 - 06.2024
Electrical Engineer
Qatar National Cement Company
12.2014 - 01.2017
Electrical Engineer
Dalmia Cement(B) LTD
08.2012 - 12.2014
Electrical Engineer
Sree Jayajothi Cement LTD
04.2009 - 08.2012
Diploma - Electrical and Electronics Engineering
Arulmigu Kalasalingam Polytechnic college
Bachelors - Electrical & Electronics Engineering
Dhanalakshmi Srinivasan Engineering College