N. RAJA PRAKASH
Madurai
Summary
A proficient Mechanical Engineer with 20+ years of experience in Coordination and Supervising, Testing, Preparation and Review of Inspections Reports in the domain of engineering. An expert in Conducting Internal Auditing and Monitoring & Implementation of Quality and Inspection Plans. Applauded for Analytical, Teamwork Skills and efficient execution of plans.
Overview
20
20
years of professional experience
3
3
Languages
Work History
Deputy Manager
SAEL LTD
04.2023 - Current
- Company Overview: (Quality Manager Monitoring the quality activity of workshop, site & vendor overviewing manufacture of biomass Power plant, EPC & piping component)
- Review detailed quality and manufacturing plans for each order and confirm key quality items and hold points including NDT and fabrication procedures.
- Carry out vendor inspection of pressure parts, non-pressure parts & rotary equipment’s.
- Managing quality activities of Shop floor & site.
- Preparing weld plan, Quality plan, procedures for shop & sites
- Taking action against NCR & SAR from Shop & sites
- Maintain the quality documents & reports.
- Take part in internal & external audits.
Assistant Manager
ISGEC HEAVY ENGINEERING LTD
11.2009 - 03.2023
- Company Overview: (Erection and manufacture of boiler, air pollution control & sugar plant components)
- Review detailed quality and manufacturing plans for each order and confirm key quality items and hold points including NDT and fabrication procedures.
- Monitor implementation of contractor’s quality plans, inspection plans, procedures, and work instruction. Verify contractor’s records of calibration & test equipment.
- Checking of material incoming, pre-assembly of columns, alignment of columns & pressure parts
- Ensure that the welding activities carried out by construction and maintenance contractors are performed to the company standards, specifications, and PO requirements.
- Carrying our vendor inspection of Steam drum, Fans, Pumps, ESP & Bag filter items, boiler Structures & columns, dustings, casings, hoppers & sugars machinery items structures and ducts & conveyor trough, etc.
- Review of welding rod preheating temp, flux preheating temp and electrode handling equipment.
- Handling the projects in central America El Salvador, Guatemala, Uganda, Senegal, Indonesia, and India.
- Maintain welding process as per welding procedures; control the quality of welds and maximum attaining zero defects and discontinuities.
- Welders’ selection can be carried out as per WPS PQR.
- Monitoring NDT inspection in onsite in all weldments, particular pressurized materials, tanks, and vessels as per ASME & IBR codes & standard.
- Preparation of documentation as per standards formats and whatever the client’s requirements shall be concluded.
- PWHT, SR, PNEUMATIC TEST, HYDROTEST, PAINTING & COATING etc are carried out as per QAP.
Inspection Engineer
GERMANISHER LLOYD INDUSTRIAL SERVICES
01.2009 - 10.2009
- Company Overview: (Third party inspection on BHEL components)
- Inspection of non-pressure parts like Columns, Bracing box, Ceiling Girder welded beams, ducts machining components, valves bonnets and structural component for M/s Bhel tichy.
- Inspection of 2.1MW.50 Hz. and 60 Hz generator for the Suzlon electrical international limited, Coimbatore.
- Conducting Welders Qualification test and inspecting NDT activities.
- Inspection carried out on all Stages, SR hydro test and painting.
- Verifying Document and giving clearance for the job.
- Inspection carried out as per the BHEL QCP plan.
- Review of welding rod preheating temp, flux preheating temp and electrode handling equipment.
- Carrying out internal auditing.
QA/QC Engineer
VIJAY TANKS & VESSELS LIMITED
08.2005 - 12.2008
- Company Overview: (Manufacturers of Tanks & Vessels of oil refinery)
- Co-ordination and supervision of NDT projects.
- Technical discussions with clients regarding all aspects of NDT.
- Ultrasonic & visual inspection of weld joints, casting, forging products and valves.
- Inspection of various structures by using magnetic particle testing with electromagnetic yoke and headshot machine.
- Penetrant testing of final weldments & back gouging weldments, etc.
- Preparation & review of NDT inspections reports.
- Carried out gamma ray radiographic testing with Ir-192 & Co-60 isotopes up to 48 curies maximum to test welding on pipes and steels structures.
Education
Mechanical
Bharat Niketan Engineering College
MaduraiSkills
- Project Supervision and Inspection
- Lead the team of QC Personals
- Monthly Quality Reports, Bi-Weekly lookahead Plan
- Customer Complaints, Site Observation Log NCR Handling
- QA Awareness, Workmanship, QC Discipline trainings
- Internal & External Auditing of QMS ISO 9001:2015
- Preparation of PQP & ITP Implementation
- Review of Vendor Documents
Timeline
Deputy Manager
SAEL LTD
04.2023 - Current
Assistant Manager
ISGEC HEAVY ENGINEERING LTD
11.2009 - 03.2023
Inspection Engineer
GERMANISHER LLOYD INDUSTRIAL SERVICES
01.2009 - 10.2009
QA/QC Engineer
VIJAY TANKS & VESSELS LIMITED
08.2005 - 12.2008
Mechanical
Bharat Niketan Engineering College