A proficient Mechanical Engineer with 20+ years of experience in Coordination and Supervising, Testing, Preparation and Review of Inspections Reports in the domain of engineering. An expert in Conducting Internal Auditing and Monitoring & Implementation of Quality and Inspection Plans. Applauded for Analytical, Teamwork Skills and efficient execution of plans.
Overview
20
20
years of professional experience
3
3
Languages
Work History
Deputy Manager
SAEL LTD
04.2023 - Current
Company Overview: (Quality Manager Monitoring the quality activity of workshop, site & vendor overviewing manufacture of biomass Power plant, EPC & piping component)
Review detailed quality and manufacturing plans for each order and confirm key quality items and hold points including NDT and fabrication procedures.
Carry out vendor inspection of pressure parts, non-pressure parts & rotary equipment’s.
Managing quality activities of Shop floor & site.
Preparing weld plan, Quality plan, procedures for shop & sites
Taking action against NCR & SAR from Shop & sites
Maintain the quality documents & reports.
Take part in internal & external audits.
Assistant Manager
ISGEC HEAVY ENGINEERING LTD
11.2009 - 03.2023
Company Overview: (Erection and manufacture of boiler, air pollution control & sugar plant components)
Review detailed quality and manufacturing plans for each order and confirm key quality items and hold points including NDT and fabrication procedures.
Monitor implementation of contractor’s quality plans, inspection plans, procedures, and work instruction. Verify contractor’s records of calibration & test equipment.
Checking of material incoming, pre-assembly of columns, alignment of columns & pressure parts
Ensure that the welding activities carried out by construction and maintenance contractors are performed to the company standards, specifications, and PO requirements.
Carrying our vendor inspection of Steam drum, Fans, Pumps, ESP & Bag filter items, boiler Structures & columns, dustings, casings, hoppers & sugars machinery items structures and ducts & conveyor trough, etc.
Review of welding rod preheating temp, flux preheating temp and electrode handling equipment.
Handling the projects in central America El Salvador, Guatemala, Uganda, Senegal, Indonesia, and India.
Maintain welding process as per welding procedures; control the quality of welds and maximum attaining zero defects and discontinuities.
Welders’ selection can be carried out as per WPS PQR.
Monitoring NDT inspection in onsite in all weldments, particular pressurized materials, tanks, and vessels as per ASME & IBR codes & standard.
Preparation of documentation as per standards formats and whatever the client’s requirements shall be concluded.
PWHT, SR, PNEUMATIC TEST, HYDROTEST, PAINTING & COATING etc are carried out as per QAP.
Inspection Engineer
GERMANISHER LLOYD INDUSTRIAL SERVICES
01.2009 - 10.2009
Company Overview: (Third party inspection on BHEL components)
Inspection of non-pressure parts like Columns, Bracing box, Ceiling Girder welded beams, ducts machining components, valves bonnets and structural component for M/s Bhel tichy.
Inspection of 2.1MW.50 Hz. and 60 Hz generator for the Suzlon electrical international limited, Coimbatore.
Conducting Welders Qualification test and inspecting NDT activities.
Inspection carried out on all Stages, SR hydro test and painting.
Verifying Document and giving clearance for the job.
Inspection carried out as per the BHEL QCP plan.
Review of welding rod preheating temp, flux preheating temp and electrode handling equipment.
Carrying out internal auditing.
QA/QC Engineer
VIJAY TANKS & VESSELS LIMITED
08.2005 - 12.2008
Company Overview: (Manufacturers of Tanks & Vessels of oil refinery)
Co-ordination and supervision of NDT projects.
Technical discussions with clients regarding all aspects of NDT.
Ultrasonic & visual inspection of weld joints, casting, forging products and valves.
Inspection of various structures by using magnetic particle testing with electromagnetic yoke and headshot machine.
Penetrant testing of final weldments & back gouging weldments, etc.
Preparation & review of NDT inspections reports.
Carried out gamma ray radiographic testing with Ir-192 & Co-60 isotopes up to 48 curies maximum to test welding on pipes and steels structures.
Education
Mechanical
Bharat Niketan Engineering College
Madurai
Skills
Project Supervision and Inspection
Lead the team of QC Personals
Monthly Quality Reports, Bi-Weekly lookahead Plan
Customer Complaints, Site Observation Log NCR Handling