Summary
Overview
Work History
Education
Skills
Accomplishments
Software
Certification
Quote
Interests
Timeline
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Nagendra Babu  Dussa

Nagendra Babu Dussa

Manufacturing And Process Engineer
Anantapur,Andhra Pradesh

Summary

Manufacturing Engineer with over 8 years of diversified design, manufacturing, Process, Tightening solution and Equipment experience in high and low volume production. Extensive background in Process engineering. Aggressive at identifying and resolving inefficient procedures and processes.

Overview

5
5
Languages
1
1
Certification
14
14
years of post-secondary education
8
8
years of professional experience

Work History

Manufacturing and Process Engineer

KIA Motors India Pvt Ltd
Anantapur , Andhra Pradesh
2018.02 - Current
  • Responsible for the manufacturing and Process development at the Green field Project Vehicle Assembly Manufacturing plant
  • Leader for Various Projects SP, YP (CKD Line), QY,KY
  • Decision making in design and development of New Equipment and facility required for the process
  • Responsible for Process Optimization and improving efficiency by FMEA (Process and Equipment)
  • Participation in various build events and providing necessary facility and addressing the Quality concern to have smooth Production flow
  • Preparation of Standard Operation Procedures SOP and Engineer Documents related to Critical and safety Process in various projects
  • Calculation of Operation Efficiency and Cycle time for all Equipment to meet the required output
  • Providing and implementation of Best practise and cost saving ideas for enhancing workability,Productivity and Quality
  • Responsible for Assembly Tools and Equipment Buy off
  • Preparation of Optimized work Layout and Logistic feeding Layout based on necessity
  • Providing Accurate Tightening solution based on Process
  • Identified problems and recommended new processes to improve efficiency and reduce costs.
  • Created policies and procedures for quality assurance, best practices and project management.
  • Generated detailed reports covering analysis of key data and outlining potential solutions.
  • Coached and assisted employees with adapting to new processes.
  • Established project schedules and monitored tasks to meet milestones during each phase.
  • Reviewed processes, identifying areas that required improvement.
  • Led team of 10 Process Engineers CFT on several complex project issues and Field Claims

Mechanical Design and Manufacturing Engineer

Madanapalle Institute of Technology and Science
Madanapalle , Andhra Prdesh

Worked as an Mechanical Design Engineer for Hybrid Electric Vehicle

  • Managed supplier development efforts through engineering design, technical producibility, manufacturing reviews and development of solutions
  • Calculated overall production costs by evaluating material, labor and other expenditures
  • Performed concurrent design and manufacturing engineering and other functions to reduce time required to bring product to market
  • Designed and Analysed with Finite Element Method the Chassis , Suspension Design and Assembly of various Automobile components required

Production and Quality Engineer

Nandi TMT Bars (P) Limited
Kurnool , Andhra Pradesh
2013.02 - 2017.10
  • Demonstrated product and quality expertise in product inspections
  • Facilitated process improvements, decreasing overall errors %.
  • Built strong rapport with team members, management and clients to facilitate efficiency and productivity.
  • Supported quality team members during corrective action updates.
  • Contributed to root cause analysis to determine core reason for failures and errors.
  • Drafted 2D and 3D designs, using hand drawings and AutoCAD software.
  • Responsible for Hourly Quality and Strength Preservation of the material
  • Responsible for the Quality production of TMT bars as an production Engineer with skillful knowledge and management of resources
  • Worked as a Shift Incharge,responsible for entire shift activities like planning, production and quality of end product
  • Keeping a track of rolling parameters like Temperature,Mill speed, Loopers and Surface Quality of End Products
  • Manpower handling,Material handling and Storage. Assembly and Disassembly of rolling stands and guides. Maintenance of rolling stands and guides.

Project Team Leader

Formula SAE Project
Kurnool , Andhra Pradesh
2011.05 - 2012.05
  • Designed and Fabricated the Formula SAE Race car according to the Supra SAE rules
  • Worked as a Project Team Leader in coordinating the team and Designed the Chassis,Suspension, Spoilers(Aerodynamics),Impact Attenuator,Steering Design,Braking system and Ergonomics.
  • Closely collaborated with project members to identify and quickly address problems.

Education

Bachelor of Technology - Mechanical Engineering

JNTU Anantapur
Anatapur

Inermediate Education - MP.C

Board Of Intermediate Education
Hyderabad
2006.05 - 2008.05

Secondary School Education - Board of Secondary Education

Jeevananda EM High School
Dharmavaram
1994.01 - 2006.05

Skills

    Lean manufacturing and design

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Accomplishments

  • Used Microsoft Excel to develop inventory tracking spreadsheets
  • FSAE Car is the first of it's kind in the state which has won the best project prize at NBKR Expo
  • Stood as Topper in the Department of Mechanical Engineering
  • Registered member for Indian Institute of Engineers. Participated in various National Service Schemes(NSS)
  • Participated in Various National Level Technical Symposiums

Software

Catia V5

Auto CAD

SolidWorks

Lotus Shark Suspension Analysis

MS - Office (Word, Excel, Power point)

Certification

IEEE

Quote

The way to get started is to quit talking and begin doing.
Walt Disney

Interests

Automobile

Project Management

Timeline

Manufacturing and Process Engineer

KIA Motors India Pvt Ltd
2018.02 - Current

Production and Quality Engineer

Nandi TMT Bars (P) Limited
2013.02 - 2017.10

Project Team Leader

Formula SAE Project
2011.05 - 2012.05

IEEE

2011-05

Inermediate Education - MP.C

Board Of Intermediate Education
2006.05 - 2008.05

Secondary School Education - Board of Secondary Education

Jeevananda EM High School
1994.01 - 2006.05

Bachelor of Technology - Mechanical Engineering

JNTU Anantapur

Mechanical Design and Manufacturing Engineer

Madanapalle Institute of Technology and Science
Nagendra Babu DussaManufacturing And Process Engineer