- Autocad 2021
NAGENDRABABU G
Production Engineer
Ponneri
Summary
Highly motivated Production Engineer with comprehensive experience in process improvement, quality assurance and manufacturing. Exceptionally talented at investigating and sourcing new equipment and identifying and addressing technical issues. Dynamic professional possessing excellent planning, executing and monitoring capabilities. Motivated Production Engineer with background in Rolling Stock. Outstanding record of goal achievement meeting production, quality and personnel management standards. Over 8 years in Rolling Stock manufacturing.
Overview
9
9
years of professional experience
5
5
years of post-secondary education
5
5
Certifications
3
3
Languages
Work History
Production Engineer
CETC Solar energy pvt ltd.
Sricity, Tada
02.2022 - Current
- Created engineering documentation for manufacturing processes, equipment specifications and change notices.
- Decreased in-house production issues by establishing and coordinating sub-contracting and outsourcing requirements and processes.
- Performed root cause analysis and implemented corrective actions.
- Analyzed product and process and provided actionable solutions for changes to processes, products or quality standards.
- Practiced lean principles, which led to improvements in workflow and quality and waste reduction.
- Maximized productivity by 99 % by developing and implementing innovative production processes for new and existing products.
- Investigated and proposed corrective actions for quality issues.
- Communicated with other team members to enhance process and performance.
- Trained team on best practices to optimize production and improve quality.
- Decreased defect rate by applying process capability analysis and creating weekly defect reports.
- Completed and submitted monthly and yearly reports to support executive decision making.
- Procured raw materials essential for supply chain by negotiating with supply chain vendors.
- Worked with engineering, production and testing departments to implement corrective actions for missed milestones.
- Developed production schedules according to deadlines for existing orders and sales forecasting.
- Developed, released and monitored daily schedules to foster on-time completion of finished products.
- Employed accurate forecasting to increase efficiency and reduce waste.
- Determined suitable crew requirements, scheduled employees and worked with human resources to meet changing production schedules.
- Assessed manufacturing processes and recommended improvements to increase productivity.
- Addressed personnel issues and scheduling conflicts promptly.
- Applied lean practices to balance workflow and eliminate unnecessary steps.
- Implemented quality improvement changes to minimize product defect rates.
- Managed continuous improvement initiatives to drive gains in quality, flow and output.
- Partnered with leadership on recruiting, hiring and coaching production personnel.
- Standardized production procedures, job roles and quality assurance guidelines.
- Managed internal operational standards and productivity targets.
- Wrote and conducted formal performance reviews for production personnel.
Production Team Leader
Alstom Transport india limited
Sricity,Tada
07.2013 - 02.2022
- Astute and result oriented professional with 8+ years of experience in Manufacturing and Maintenance Depot of Metro Train (Rolling Stock).
- Good knowledge in KPI and Achieving target,
- Good Knowledge in QRQC and solving problems
- Good Knowledge in Lean Manufacturing and Six sigma.
- Familiar in Bogie Assemble, CAR levelling [Critical process ].
- Experience in all Mechanical Fitting assemblies related Interior and Underframe Installations in train.
- Carrying out Preventative and corrective maintenance on all aspects of ALSTOM rolling stock to meet requirements of production plan with ALSTOM policies, procedures and protocols at all times.
- Testing, diagnosing and conducting repairs of electronic, mechanical and electrical components, including HVAC systems.
- Troubleshooting electrical and mechanical schematics.
- Experience in all Mechanical Fitting assemblies related Interior and Underframe Installations in train.
- Stage wise inspection of sub-assemblies and main assemblies.
- Execution of site works including co-ordination of material flow, availability of tools, plants and equipment.
- Mechanical Train Validation activities – Weighing, Car-Car clearance, Bogie-car clearance test, Static gauge test & water tightness test.
- Prepare list of material necessary for his team on daily basis
- Ensure that safety rules and obligations are followed by his team during activities
- Organizing CFT meetings for regular NCR closure and Rejected part's disposition.
- Analyzing issues based on various aspects like Work instruction and drawing specifications etc.
- Knowledge in QES and ALEA to Defect conversions.
- Stage wise inspection for every sub-assembly, Car body shell, pre-fitment and complete fitment of train.
- Closing of Holding points/Customer Points/REX points
- Water tightness testing in Pre-Fitting stage as well as complete fitment stage.
- Ensures that all Calibrations of all electrical equipment and gauges
- Boosted efficiency by coordinating projects and assignments for 25 team members
- Monitored and evaluated teams, identifying and targeting opportunities for improvement
- Inspected finished products for quality and adherence to customer specifications
- Examined incoming materials and compared to documentation for accuracy and quality
- Minimized resource and time losses by addressing employee or production issue directly and implementing timely solutions
Education
Bachelor of Technology - Mechanical Engineering
SRM University
Vadapalani 09.2020 - Current
Diploma - Mechanical Engineering
TJS Polytechnic College
Puduvoyal 07.2011 - 04.2013
School -
MKV Government Higher Secondary School
Arani 07.2009 - 04.2011
Skills
- Team Handling
Software
- CatiaV5
Certification
- Six Sigma Yellow Belt
Timeline
- Six Sigma Yellow Belt
06-2022
Production Engineer
CETC Solar energy pvt ltd.
02.2022 - Current
Bachelor of Technology - Mechanical Engineering
SRM University
09.2020 - Current
- IFRS 15 EModule
04-2020
- Air Values E Learning
04-2020
- Kaizen Activity
07-2017
- QRC Implementation for Car Levelling
08-2015
Production Team Leader
Alstom Transport india limited
07.2013 - 02.2022
Diploma - Mechanical Engineering
TJS Polytechnic College
07.2011 - 04.2013
School -
MKV Government Higher Secondary School
07.2009 - 04.2011
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