Nagnath Shembade
Solapur
Summary
Results-driven Electrical Engineer with eight years of experience in reputed OEMs, specializing in Quality Assurance (Process, Supplier, & Customer), New Product Development, and Power Generation Systems. Proven expertise in engine electrical systems, CRDI technology, and CPCB-IV+ engine platforms. Skilled in genset testing, commissioning, electrical troubleshooting, and system integration.
Hands-on experience with DEIF, DSE, SEDMAC, ComAp, and Cummins controllers, including DG-DG and DG-Grid synchronization. Strong command over quality tools (APQP, PPAP, FMEA, MSA, SPC), problem-solving methodologies (8D, 7QC), and Six Sigma Green Belt certification. Proficient in supplier development, vendor management, and driving process improvements to ensure high-quality, cost-effective solutions.
Overview
9
9
years of professional experience
1
1
Certification
Work History
Senior Engineer – Electrical & Electronics Support
Cummins India Ltd
09.2023 - Current
- Technical Project Management: Oversee the complete lifecycle of Controls and Integration projects, from customer requirement analysis to design finalization, product selection, and on-site commissioning.
- Controller Selection & System Design: Evaluate and select appropriate controllers based on project requirements, ensuring compatibility/features with power management features.
- On-Site Commissioning of project: Lead the commissioning process, including configuration, parameter setting, functional testing through the Software’s.
- On-Site Support & Troubleshooting: Travel to field locations on a case-to-case basis to perform on-site analysis, data acquisition, and troubleshooting, especially for strategic customers where dealership teams require additional expertise.
- Technical Documentation & Reporting: Prepare technical reports for technical proposal, Control philosophy, troubleshooting processes, and operating philosophy.
- Switchgear & Genset Electrical Support: Offer expert-level electrical support for data centres, switchgear and generator systems to ensure reliability and performance.
- Power Management System Expertise: Hands-on experience with Power Management System controllers and their software, including DEIF, ComAp, PCC3.3, and DeepSea for system optimization and advanced control.
- Site Acceptance Testing (SAT) & Integrated System Testing (IST): Conduct SAT and IST for data Center power backup gensets to verify system performance, safety, and compliance.
- Subject Matter Expertise in Synchronization: Provide expert solutions for DG-DG and DGGrid synchronization, ensuring seamless power transitions and system reliability.
Team Lead – Quality Assurance
Kirloskar Oil Engines Ltd
02.2018 - 08.2023
- Test Bed Rejection Analysis & CAPA Implementation: Analysed and monitored test bed rejections, implementing corrective and preventive actions (CAPA) to improve quality.
- Technical Support & Troubleshooting: Provided technical support for electronic engine diagnostics and troubleshooting to service teams.
- Managed Electrical & Electronic Commodities: Oversaw procurement and quality assurance of electrical and electronic components, ensuring compliance with industry standards.
- Diagnostics and troubleshoot of Electronics engine like BSIV, CPCBIV+ through the Software’s.
- New Product Development & Prototyping: Oversaw new product and project implementation through prototyping and ensured timely closure of observations.
- Advanced Product Quality Planning (APQP) & FMEA: Collaborated with CFT teams on APQP, Failure Mode and Effects Analysis (FMEA), and process stability for new projects.
- OEM & GOEM Plant Reviews: Attended quarterly review meetings at OEM & GOEM plants, acting as the customer representative to address quality concerns.
- Continuous Improvement Initiatives: Led process improvements and problem-solving initiatives using Six Sigma, 7QC, and 8D methodologies to enhance product quality and reliability.
Trainee Engineer – KTM Engine Assembly Line
Bajaj Auto Ltd
02.2017 - 01.2018
- Assisted in engine assembly, process inspections, and quality assurance.
Education
PGDM - Operations Management
MIT Pune
Pune, India01.2024
Diploma in Electrical Engineering -
Shri Vitthal Education & Research Institute
Pandharpur, India01.2016
Skills
- Quality core tools: APQP, PPAP, FMEA, MSA, SPC
- Problem-solving tools: 8D, 7QC, FTA
- Supplier development and evaluation
- Benchmarking study and localization
- Complex issues troubleshooting
- Genset and engine testing
- Power system validation
- Synchronization: DG-DG, DG-Grid
- Control panel and switchgears
- Project management
- Six Sigma Green Belt
- Power management system integration
- Field service support
- Customer relationship
- People management
- Business development
- Aftermarket engineering
Projects And Key Contributions
- DG-EB Forward-Reverse Synchronization Project (5# DG + 6# EB)
- Cummins DMC 1500 product localized development and implementation
- Resolution of Stage IV engine oil pressure sensor failures (7QC approach)
- Electrical Design Changes to Fix First-Crank Start Issues
- DTC 51/5 Issue Resolution Using INCA Software
- Emergency Switch Failure Fix Through Data Set Modifications
Certification
- Six Sigma Green Belt Certified
- EV Battery Management System (BMS) Training
- 7QC Problem-Solving Techniques
- INCA (ECU Calibration & Data Measurement) Training
- Kaizen Award – CII Special Recognition
Languages
- Marathi
- English
- Hindi
Hobbies and Interests
- Music
- Traveling
- Trekking
- Watching Web Series
Personal Information
- Date of Birth: 01/08/97
- Marital Status: Married
Disclaimer
I hereby declare that all information provided is true to the best of my knowledge.
Timeline
Senior Engineer – Electrical & Electronics Support
Cummins India Ltd
09.2023 - Current
Team Lead – Quality Assurance
Kirloskar Oil Engines Ltd
02.2018 - 08.2023
Trainee Engineer – KTM Engine Assembly Line
Bajaj Auto Ltd
02.2017 - 01.2018
PGDM - Operations Management
MIT Pune
Diploma in Electrical Engineering -
Shri Vitthal Education & Research Institute